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Flextille 5400 MaxiFlex Superior-Grade Polymer-Modified Mortar

5400 MaxiFlex Superior-Grade Polymer-Modified Mortar is a superior-grade, high-performance, one component, polymer-modified thin-set mortar. Unique, high polymer modification provides the superior bonding characteristics and exceptional flexibility required for installation of tile and stone over difficult to bond surfaces such as exterior grade plywood, vinyl and laminates, and is suitable for use with submerged applications and freeze/thaw conditions (see "Limitations" section).

Product Type: Mortar

Application Area: Masonry

Features: Bondability, Easy To Finish, Excellent Flexibility, Freeze/Thaw Stability, High Performance

Application Method: Trowel

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Identification & Functionality

Product Type

Features & Benefits

Labeling Claims
Features
  • High polymer content for high performance and flexibility.
  • Ideal for high traffic areas.
  • Can be used in both thin-set and medium-bed applications.
  • Can be used for submerged applications and freeze/thaw conditions (see "Limitations" section).
  • Excellent for most diffi cult tiles and substrates.
  • Excellent workability.
  • Available in Gray and White.
  • Rated as suitable for extra heavy service by ASTM C627-70 on concrete substrates.
  • Rated as a light performance commercial and residential mortar by ASTMC627-70 on plywood substrates.

Applications & Uses

Application Area
Application Method
Cure Method
Basic Uses
  • Installation of ceramic, porcelain, mosaic, glass, quarry and paver tile.
  • Installation of most natural stone, marble, granite, slate and precast terrazzo tile.
Recommended Surfaces
  • Interior or exterior floor and wall installations*.
  • Vertical or horizontal surfaces of concrete, masonry, terrazzo, cement backerboards.
  • Installation over cement mortars and leveling compounds.
  • Existing surfaces of properly prepared tile, stone or cementitious terrazzo.
  • Exterior grade plywood or gypsum board, in interior dry areas only.
  • Existing surfaces of properly prepared non-cushion sheet vinyl fl ooring, VCT or cutback adhesive residue.
  • Flextile waterproofi ng, crack-isolation and sound reduction membranes.
Limitations
  • Do not use over particleboard, Masonite, chipboard, OSB or similar unstable materials.
  • Do not use over cushioned resilient fl ooring, rubber, plastic, paint, asphalt, or plywood surfaces in wet areas.
  • Do not use directly over single layer plywood fl oors. Use only on surfaces, which are maintained at a temperature above 10°C (50°F) and below 35°C (95°F) during application and for at least 72 hours after application.
  • On exterior applications, protect from rain until thoroughly dried and protect from freezing for at least 14 days after installation.
  • When installing light-colored stones and translucent marble use Flextile MaxiFlex White.
  • Installations over nonporous surfaces may require extended setting/curing times.
  • Consult local building code requirements for use on exterior commercial facades.
Installation

Preparatory Work: Surfaces must be sound, even, dry and free of grease, oil, dirt, paint, curing compounds or sealers, or other foreign matter. Surfaces must be true to a tolerance of 3 mm (1/8”) in 2.4 meters (8 ft.) for walls and 6 mm (1/4”) in 3 meters (10 ft.) for fl oors. Concrete surfaces should have a wood fl oat or steel trowel with broom fi nish. Roughen smooth concrete surfaces. Plywood fl oors should be designed for maximum defl ection of L/360 of span. This normally requires an overlay of 16 mm (5/8”) exterior grade plywood over 25 mm (1”) nominal boards or 16 mm (5/8”) plywood when on joists 40 cm (16”) O.C. Fasten overlay with screw type nails and glue where possible. Leave a 3 mm - 6 mm (1/8”-1/4”) gap between sheets of overlay and next to all vertical surfaces to allow for expansion. Refer to current editions of TTMAC 09 30 00 Tile Installation Manual, or TCNA Handbook For Ceramic Tile Installation for information regarding placement of expansion or control joints, or for further substrate acceptability information.

Application: Mix with approximately 5 liters (1.3 US gallons) of water per 22.7 kg (50 lb) bag. Avoid using high-speed mixers. Allow mixed mortar to slake for at least 10 minutes, then re-mix without adding further water. Spread a thin layer of mixed mortar with fl at side of trowel to wet out the substrate; then reapply suffi cient material with a suitable notched trowel that will leave enough mortar to give at least 95% coverage to the backs of tile. Back buttering of tile is recommended for porcelain tile, large format or high lugged tile, ungauged slate, stone, etc. and for all exterior applications. Comb that area which can be covered with tile before skinning occurs. Mortar should be troweled with notches running in straight lines so as to achieve maximum coverage. Press or beat in tile to achieve a fi nished thickness of mortar of at least 3 mm (1/8"). Do not adjust tiles after they have been set for more than 25 minutes.

Curing and Grouting

Protect from all traffic and delay grouting until cured at least 24 hours, and preferably 48 hours. On exterior or cold weather applications, or when a larger format or impervious tile is installed over an impervious membrane, extended curing is recommended to ensure that mortar is sufficiently cured prior to grouting. Do not allow heavy traffic for at least 5 days following installation, and do not allow heavy construction equipment such as scissor lifts, etc. for a minimum of 14 days following installation. Protection of installation with 13 mm (1/2”) plywood sheets prior to allowing heavy construction equipment is recommended until installation is fully cured. Grout using Flextile Polymer Modifi ed Grout, Flextile 1600UPG Ultra Performance Grout or Flextile FlexEpoxy100 - 100% Solids Epoxy Grout.

Maintenance

No maintenance is required except where damages result from unforeseen circumstances.

Technical Service

Flextile maintains a well-equipped laboratory able to test its products in conjunction with the products with which they are used. 

Properties

Typical Properties
ValueUnitsTest Method / Conditions
Approx. Coverage (12 x 12 x 12 mm (1/2" x 1/2" x 1/2") - square-notch trowel)4.2
Approx. Coverage (19 x 14 x 10 mm ( 3/4" x 9/16" x 3/8") - round-notch trowel)3.8
Approx. Coverage (6 x 10 x 6 mm (1/4" x 3/8" x 1/4") - square-notch trowel)5.11
Approx. Coverage (6 x 6 x 6 mm (1/4" x 1/4" x 1/4") - square-notch trowel)7.1
CleanabilityWith water before material dries
Final Cure28.0Days
Initial Cure24-48Hours
Open Time30.0Minutes
Pot Life2.0Hours
VOCs0.0g/l

Technical Details & Test Data

Technical Data

Exceeds ANSI A118.4E, A118.11, ANSI A118.15E specifi cations when mixed with Flextile 51.
ISO 13007: Classification C2ES2P2.

Description ANSI Spec. Typical Result
ANSI A118.15E - (extended open time) > 0.52 MPa 75 psi) at 30 minutes Pass
ANSI A118.15 Shear Strength Shear Strength
Glazed Wall Tile > 3.1 MPa (450 psi) at 7 days

3.11 to 4.83 MPa

Impervious Ceramic Tile (Porcelain) Quarry Tile > 2.76 MPa

2.76 to 3.45 MPa

Quarry Tile > 1.0 MPa

3.45 to 5.52 MPa

ANSI A118.11 Quarry Tile/ Plywood > 1.0 MPa

1.73 to 2.42 MPa

Safety & Health

Caution

Freshly mixed cement, mortar, concrete or grout may cause skin injury. Avoid extended contact with skin where possible and wash exposed skin areas promptly with water. If any cement or cement mixtures get into the eye, rinse immediately and repeatedly with water and get prompt medical attention. Keep out of reach of children.

Packaging & Availability

Availability

Flextile MaxiFlex Superior-Grade, Polymer-Modifi ed Mortar is available from Flextile Ltd. and its distributors in 22.7 kg (50 lb).

Storage & Handling

Shelf Life
1 Year