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F-MELT® Type F1

1 of 3 products in this brand
F-Melt® Type F1 is a proprietary co-spray dried excipient launched by Fuji in 2005. F-Melt® is designed not only for manufacturing orally disintegrating tablets (ODTs) and tablets that dissolve fast in the oral cavity without the need of water, but is also an excellent excipient for soft chewable tablets. It is suitable for manufacturing directly compressible ODTs simply by blending with active pharmaceutical ingredients (APIs) and lubricants. F-Melt® Type F1 is mainly used for dietary supplement applications.

Functions: Disintegrant

Manufacturing Technology: Direct Compression

Certifications & Compliance: Chinese Pharmacopeia (ChP), Indian Pharmacopeia, Japan Pharmacopeia (JP)

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Identification & Functionality

Pharma & Nutraceuticals Functions
Ingredients
  • Waxy Rice Starch
  • MCC
  • Fujicalin®

Features & Benefits

The challenges and opportunities of ODTs

A patient-centric drug delivery system to deliver specialized medicines to the aging population is very critical to any pharmaceutical drug development program. Difficulty in swallowing is a major problem of the aged patient populations with specific diseases. One of the best choices to overcome the problem associated with swallowing difficulties is an ODT drug delivery system. For ODTs, the key challenges are producing tablets with optimum tablet hardness, rapid disintegration and overcoming the bitter taste exhibited by many actives. F-MELT® addresses these challenges with ease and offers the pharmaceutical companies opportunity to take the product to market quickly.

Features
  1. Ready to use excipient system for ODTs
  2. Oral disintegration time less than 30 seconds
  3. Spherical particle with high flowability
  4. Directly compressible
  5.  API loading more than 50% possible
  6. Tablet hardness more than 50 N possible with little or no sticking/capping
  7. Pleasant mouth feel
  8. Easy handling and storage of ODTs with low friability
  9. No special equipment required for tabletting
  10. No royalty or license fees required

Applications & Uses

Manufacturing Technology
Nutraceutical application of F-MELT® Type F1
  1. Vitamin B12 formulation with F-MELT® F1: Oral disintegrating Vitamin B12 (500 μg) nutraceutical tablets were prepared with F-MELT® F1.
  2. Improvement of commercially available multivitamin-mineral tablet with F-MELT® F1: Sugars and cellulose in original formulation were replaced with F-MELT® F1. Iron, Copper, VB12 tablet: ø 8 mm, 240 mg per tablet (4 tablets per day).
  3. Improvement of Zinc commercial tablet with F-MELT® F1: Sugars and cellulose in original formulation were replaced with F-MELT® F1. Zinc, Selenium, Chrome tablet: ø 8 mm, 250 mg per tablet (4 tablets per day)

Properties

Physical Form
Typical Properties
ValueUnitsTest Method / Conditions
Loss on Drying5.9%
Mean Particle Size Distribution139μm
Angle of Repose31°

Regulatory & Compliance

Patent status
  • Patent: Composition for rapid disintegrating tablet in oral cavity
  • Content: Principal compositions of F-MELT® (Carbohydrates, disintegrants and inorganic excipients)
  • Status: Patented in Japan, USA, India, China and Korea. Patent pending in EU.

Technical Details & Test Data

Strategy for preparing high performance F-MELT® tablets

F-MELT® is a directly compressible excipient. Depending on the actives, ODTs can also be prepared through wet granulation with F-MELT® and suitable solvents. Furthermore, if ODT quality does not meet requirement, formulators can improve the quality by adding other excipients and/or changing the lubricant. This flow chart helps the formulator to choose the appropriate route for preparing high performance ODTs with F-MELT®.

F-MELT® Type C and M Formulation F-MELT®

Lubricant: Sucrose esters S-370F

Contents: : F-MELT® 99.6% + lubricant 0.5%

Tabletting condition: ø 8 mm x 9R, 200 mg/Tab, 15 rpm

Safety & Health

Safety
  • F-MELT® F1 is for nutraceutical/food applications.
  • TSE/BSE, Non-GMO, Allergen free certificates are available upon request. F-MELT® does not contain any residual organic solvent.

Packaging & Availability

Packaging
  • Commercial size: 20 kg net in aluminum bag in carton box
  • Sample size:1 kg net in aluminum bag