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Perma-Top™ Cove

1 of 2 products in this brand
Perma-Top™ Cove is a three-component 100% solids epoxy mortar designed to create a seamless cove prior to the application of an epoxy or urethane flooring system. This product has specially selected aggregate and ingredients to provide easy construction of cove bases with the use of a marginal trowel or other cove base application tools.

Chemical Family: Epoxy & Epoxy Derivatives

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Knowde Enhanced TDS

Identification & Functionality

Features & Benefits

Product Features

Seamless:

  • Perma-Top Cove creates a seamless cove that will tie in the wall with the floor and form the base layer of a monolithic flooring system.

VOC Compliant:

  • Perma-Top Cove is a solvent-free product that can be used where a non-flammable, odorless product is required.
  • Perma-Top Cove is VOC compliant and can be used in situations where employee health and safety is a concern.

Applications & Uses

Application Method
Surface Preparation
  • All oil, dirt, dust and foreign contaminants must be removed to ensure a trouble-free bond to the substrate.
  • An aggressive shot blast should be performed on the floor prior to application.
  • All edges around columns or beams should be mechanically scarified.
  • Termination points should be feather-edged and saw cut with the termination ending at the saw cut or blended into an epoxy floor overlay.
  • Large cracks should be V-cut and filled with an appropriate filler.
  • Expansion joints should also be filled with appropriate joint filler.
  • If Perma-Top Cove is applied over an expansion joint, a single saw cut through the Perma-Top Cove upon curing will prevent fracturing.
  • No primer is necessary, however, Perma-Top Cove adheres better to drywall if it is pre-primed with the A and B blend of this product.
  • Drywall should be wiped clean of all joint compound dust.
Mixing
  • First, mix the liquids (Parts A & B) in an oversized container until streak-free.
  • Although not necessary, this blend can be used to lightly coat the wall where Perma-Top Cove will be applied.
  • After the liquids are thoroughly mixed, add aggregate Part C.
  • Mix with slow speed mixing equipment such as a jiffy mixer or rotating bucket/stationary mixing blade assembly.
  • Product must be mixed thoroughly to ensure aggregate is completely wetted out.
  • No induction time is necessary.
  • Improper mixing may result in product failure.
Application
  • Apply the thoroughly mixed material using a marginal trowel, cove base trowel, or another suitable tool at a minimum of 1/8” thick.
  • Do not over-trowel the material as this may cause isolated blisters to form.
  • Use methanol or isopropanol on the trowel for easier application.
  • Maintain temperatures within the recommended ranges during the application and curing process.
Re-coat or Topcoating
  • If you opt to re-coat or topcoat this product, be sure that the coating has tacked off before recoating.
  • Colder temperatures will require more cure time.
  • Before re-coating or top-coating, check the coating to insure no epoxy blushes (a whitish, greasy film or deglossing) have developed.
  • If a blush is present it must be removed with a standard detergent cleaner.
  • Multiple coats of this product are compatible.
Floor Cleaning
  • Some cleaners may affect the color of the floor installed.
  • Test each cleaner in a small area, utilizing your cleaning technique beore cleaning the entire surface.
Coverage
  • Dependant on style/type of cove.
  • Generally, 1 kit will 0.25 cf.

Properties

Technical Data
ValueUnitsTest Method / Conditions
Clean UpUse Xylol--
Flexural Strength11500.0psiASTM D 790
Tensile Strength9200.0psiASTM D 638
Compressive Strength14575.0psiASTM D 695
Heat Defelction Temperature144.0°FASTM D 648
Curing Schedule* (Pot Life, 70°F)25 - 35minutes-
Curing Schedule* (Recoat/Topcoat, 70°F)6 - 10hours-
Curing Schedule* (Light Foot Traffic, 70°F)8 - 10hours-
Curing Schedule* (Full Cure, 70°F)2 - 7days-
Curing Schedule*

* Time varies depending on air temperature and humidity.

Safety & Health

Precautions
  • Use with adequate ventilation
  • Avoid contact with eyes, skin and clothing, wear gloves or protective creams - if skin contact occurs, wash at the first opportunity with soap and water
  • Eye exposure or inhalation can result in serious medical problems - in the event of eye contact, immediately flush eyes with water and contact a physician
  • Keep out of the reach of children
  • For industrial use only

Packaging & Availability

Packaging (Kit)
  • Part A, 0.45 gal.
  • Part B, 0.23 gal.
  • Part C, 26.5 lb.

Storage & Handling

Shelf Life
1 year (Unopened)
Product Storage
  • Continuous storage should be above 55°F to prevent crystallization.
  • Before using, allow product to reach room temperature.