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Perma-Top™ Patch Kit

1 of 2 products in this brand
Perma-Top™ Patch Kit is a three-component, pigmented, VOC compliant 100% epoxy/aggregate combination patching compound for concrete floors. It is self-priming and will withstand heavy impact from continuous forklift traffic or steel-wheeled equipment. It repairs holes and wide cracks in concrete floors. It can be applied in openings as small as 1/8” (3.18 mm) up to any depth in need of repair.

Product Type: 3K Sealant

Compatible Substrates & Surfaces: Concrete

Application Method: Trowel

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Identification & Functionality

Product Type

Features & Benefits

Ready-to-Use Product Features
Product Features

Self-Priming:

  • Perma-Top needs no additional primer for satisfactory adhesion to concrete.
  • Skipping a prime coat puts the floor area back into service faster with less downtime in high-traffic areas.

VOC Compliant:

  • Perma-Top is a solvent-free product, permitting its use anywhere a nonflammable, odorless product is required.
  • Perma- Top is acceptable anywhere clean air regulations or employee health and safety are a concern.

Impact Resistant:

  • Perma-Top has extremely high impact resistance and compressive strength, allowing it to withstand the heaviest of forklift and steel-wheeled traffic.

Kit Packaging:

  • Perma-Top comes in one container for easy storage and mixing.
  • All neccesary components are included in the shipping container (which can be used as the mixing pail).

Applications & Uses

Application Method
Compatible Substrates & Surfaces
Application
  • This product can be hand-troweled from 1/8” to 1/4” (3.18 to 6.35 mm) to resurface small rooms or to restore floors to a smooth surface.
  • It can also be used to repair holes left by equipment that has been seated in concrete or around the bolts that anchor newly placed equipment.
  • Perma-Top can even be used to “ramp” sections of adjoining concrete slabs that are uneven.
Surface Preparation
  • Bring the material to normal room temperature before using it.
  • Continuous storage should be above 5°F or the product will crystallize.
  • The most suitable surface preparation would be an aggressive shot blast to remove all laitance and provide a suitable profile.
  • All edges and around columns or beams should be mechanically scarified.
  • All termination points should not be feather-edged but should be sawed cut with the termination ending at the saw cut.
  • All large cracks should be V-cut and filled with an appropriate filler.
  • All expansion joints should be filled with an appropriate joint filler.
  • When overlaying an expansion joint a single saw cut along the joint will prevent random fracturing.
  • A test should be made to determine that the concrete is dry; this can be done by placing a 4’ x 4’ (1.22 m x 1.22 m) plastic sheet on the substrate and taping down the edge.
  • If after 24 hours, the substrate is still dry below the plastic sheet, then the substrate is dry enough to start coating.
  • The plastic sheet testing is also a good method to determine if any hydrostatic pressure problems exist that may later cause disbonding.
Product Mixing
  • No primer is necessary.
  • However, a suitable primer can be used.
Product Application
  • The mixed material should be applied at 1/8” to 1/4” (3.18 to 6.35 mm) thickness.
  • Apply the material with a hand trowel or other suitable equipment.
  • Do not over trowel.
  • Maintain temperatures within 55 and 90 °F (13 to 32 °C) during the application and curing process.
Re-coat or Topcoating
  • If you opt to re-coat or topcoat this product, the material must be fully-cured.
  • Many epoxy and urethane coatings are suitable for use as topcoats.
  • It should be noted that when excessive expansion joint movement is involved, topcoats may chip or crack.
Floor Cleaning
  • Some cleaners may affect the color of the floor installed.
  • Test each cleaner in a small area, utilizing your cleaning technique beore cleaning the entire surface.

Properties

Technical Data
ValueUnitsTest Method / Conditions
Clean UpUse Xylol
Flexural Strength11500.0psiASTM D 790
Tensile Strength9200.0psiASTM D 638
Compressive Strength14575.0psiASTM D 695
Heat Defelction Temperature144.0°FASTM D 648
Set Time* (Recoat/Topcoat, 70°F)7 - 8hours
Set Time* (Light Foot Traffic, 70°F)14 - 16hours
Set Time* (Full Cure, 70°F)2 - 7days
Coverage (2gallon, 1/4”)5.5sq.ft.
Coverage (5gallon, 1/4”)21.0sq.ft.
Working Time at 70°F

A 2-gallon mixed unit left undisturbed will harden in 20 to 30 minutes.

Set Time*

* Time varies depending on air temperature and humidity.

Safety & Health

Precautions
  • Use with adequate ventilation
  • Avoid contact with eyes, skin and clothing, wear gloves or protective creams - if skin contact occurs, wash at the first opportunity with soap and water
  • Eye exposure or inhalation can result in serious medical problems - in the event of eye contact, immediately flush eyes with water and contact a physician
  • Keep out of the reach of children
  • For industrial use only

Packaging & Availability

Packaging (Kit)
  • 2gallon (7.5 L)
  • 5gallon (18.9 L)

Storage & Handling

Shelf Life
2 year (Unopened Container)