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HaloPolymer PTFE FLUOROPLAST-4 grade PN90

HaloPolymer PTFE Fluoroplast-4 grade PN90 (F-4PN90) is fully fluorinated resin which has an excellent chemical stability, electrical and mechanical properties. The material is a granular powder product designed for usage from small to medium billet compression molding, which is well suited to thin skived film applications requiring excellent physical and electrical properties.

Polymer Name: Polytetrafluoroethylene (PTFE)

Processing Methods: Compression Molding

Technical Data Sheet
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Knowde Enhanced TDS

Identification & Functionality

Chemical Family
Plastics & Elastomers Functions
Hs Code
39 0461 0000
Structural Formula
C2F4)n
CAS No.
9002-84-0
Technologies

Features & Benefits

Applications & Uses

Plastics & Elastomers Processing Methods
Main Applications

• for compression molding of big billets;
• further milling;
• fabricating the end products such as skived films, sheets, cylinders, gaskets, valve seats, seals, support
  slide for heavy loads;
• preparing the pre-sintered material
 

Process

PTFE is usually processed in two steps: preforming and sintering. The powder is first compacted into a preformed shape approximating that of the desired molding.
SINTERING The preformed PTFE powder is sintered under a temperature program generally containing 7 temperature steps including:

1. heating,
2. dwell before melting,
3. complete melting of a billet,
4. dwell above melting point,

5. cooling to crystallization point,
6. crystallization of the melt of PTFE,
7. final cooling.

Annealing steps are also required for bigger billets sintering in order to reduce article distortion

Properties

Physical Form
Appearance
White, easily lumping powder, without visible inclusions
Typical Properties
ValueUnitsTest Method / Conditions
Bulk Density560±35g/linternal method1
Density (SSG)2.15 - 2.18g/cm³Internal Method1
Dielectric Strength (0.100+0.005 Mm Thickness) At Constant Voltage At Min80kV/mminternal method1
Elongation At Break (Min)350%internal method1
Melting Point327±5°Cinternal method1
Mould Shrinkage1,8-2,8%internal method1
Particle Size, Average Diameter (D50)90±25μmLaser-diffraction analyses
Tensile Strength At Break(Min)29MPainternal method1
Water Contentmax.0,04% wt(internal method1)

Regulatory & Compliance

Technical Details & Test Data

Quality

Fluoroplast-4PN90 can be classified as type II, ASTM D 4894 standard. Typical properties are not suitable for specification purposes. For the detailed specification please contact the commercial department. HaloPolymer does not use PFOA/APFO or its salts/LCPFAC in the process of polymerization of TFE.
HaloPolymer PTFE is compliant with RoHS Directive 2011/65/EU
FDA 21 CFR 177.1380 & FDA 21 CFR 177.1550
Class VI acc. USP 35 <88>
3-A Sanitary Standard for Multiple-Use Plastic Materials 20-27

Safety & Health

Safety precautions

24 months from the date of manufacture.

Packaging & Availability

Packaging Type
Packaging

25 kg (net) card boxes with 2×12,5 kg polyethylene inserts on wooden pallet
boards. 30 boxes on one pallet. Gross weight per pallet is 860 kg.

Storage & Handling

Storage life

24 months from the date of manufacture.

Storage & Handling

Storage and handling preforming is the easiest when the resin is uniformly between 21–27°C (70–80°F). As the temperature declines below this range, the resin will be increasingly difficult to mold without cracks and problems with condensed moisture. Higher temperatures inhibit flow and promote lumping.

Storage conditions should be set accordingly.
F-4PN90 tends to form agglomerates easily; therefore, do not store large quantities of powder in deep containers; avoid strong vibrations. Storage at temperatures above 19°C tends to promote agglomerate formation. Should agglomerates form, keep the powder at less than 19°C (ideally 15°C or below) for two days then sift through a coarse screen and allow to come to room temperature before molding.

Storage life

WARNING! VAPORS CAN BE LIBERATED THAT MAYBE HAZARDOUS IF INHALED.
Before using Halopolymer Fluoroplast-4 (PTFE) read the Material Safety Data Sheet. Open and use containers only in well-ventilated areas using local exhaust ventilation. Vapors and fumes liberated during hot processing or from smoking tobacco or cigarettes contaminated with Halopolymer Fluoroplast may cause flu-like symptoms (chills, fever, sore throat) that may not occur until several hours after exposure and that typically pass within 24 hours. Vapors and fumes liberated during hot processing should be exhausted completely from the work area; contamination of tobacco with polymers should be avoided. Mixtures with some finely divided metals, such as magnesium or aluminum, can be flammable or explosive under some conditions.