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20% Imperium-Filled Polypropylene Compound

20% engineered hemp fiber dispersed in a Polypropylene matrix engineered for extrusion and injection molding applications.

Polymer Name: Polypropylene Compound (PP Compound)

Fillers Included: Hemp

Labeling Claims: Bio-based, Contains PCR Resin, Contains PIR Resin, Low Carbon Footprint (PCF), Recycled, Sustainable

Processing Methods: Extrusion, Injection Molding

Density: 980.0 - 980.0 kg/m³

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Knowde Enhanced TDS

Identification & Functionality

Fillers Included
Plastics & Elastomers Functions
Technologies

Features & Benefits

Product Background

Industrial hemp fibers have been used across the globe for thousands of years across every industry. Manufacturers are starting to become familiar with the strength, weight & cost benefits of hemp fibers. But, until today, they have not previously had access to a reliable supply chain.  Heartland’s Imperium Fibers are hemp fibers engineered for polymers, designed to standardize bio-based raw materials. The future of manufacturing is about leveraging sustainable materials to create better products. Our team is building a reliable supply chain of hemp fibers engineered for plastic that will be used by largest companies on earth.

Features & Benefits
  • Sustainable Future - The eco-friendly movement started with clean energy and has evolved into sustainable materials. In the same way solar energy hit an inflection point and now costs less than unsustainable alternatives, hemp-based materials now cost less than their competing products. For the first time ever, it costs less to be sustainable
  • Mass Adoption - The industrial hemp market has suffered from a lack of standardization and continuity. Heartland is taking all the necessary steps to ensure all manufacturers have the tools to test, simulate, and manufacture with the market’s best hemp fibers. Our team is creating the largest database of hemp fiber research to propagate the adoption of sustainable materials.
  • Strength - Imperium Fibers are stronger than glass & carbon fibers, exceeding the strength requirements of existing standard materials
  • Cost - Imperium Fibers are less expensive than existing reinforcement agents to strengthen plastic like glass and carbon fibers
  • Weight - Imperium Fibers weigh over 80% less than glass fiber, reducing the total weight of manufactured products by between 20 - 60%

Applications & Uses

Plastics & Elastomers End Uses
Plastics & Elastomers Processing Methods
Industries that can be Amplified with Hemp Fibers
  • Mobility - Hemp fiber is a lightweight, low-cost, and sustainable reinforcement agent that can replace glass fibers in compounded plastic used across industries
  • Packaging - Hemp fiber is a strong, cost-effective additive to plastic or paper packaging. It's anti-microbial characteristics are great for single use, multi use & recyclable packaging everywhere
  • Building - Hemp fibers can be added as a reinforcement agent to all different types of construction materials to make them stronger, lighter, cheaper, and more sustainable
Uses
  • Extrusion
  • Injection Molding

Properties

Physical Form
Physical Properties
ValueUnitsTest Method / Conditions
Specific Gravity0.98ASTM D792
Moisture Contentmax. 1%ASTM D6980
Typical Properties
ValueUnitsTest Method / Conditions
ResinPolypropylene
FillerHemp Fiber
Fill Level20%
Barrel Temperature370 - 390°F
Mold Temperature115 - 135°F
Tensile Modulus482138psiASTM D638
Tensile Strength5373psiASTM D638
Tensile Elongation at Break2.6%ASTM D638
Flexural Modulus375324psiASTM D790
Flexural Strength8393psiASTM D790
Unnotched Izod Impact2.83ft-lbf/inASTM D256
Notched Izod Impact0.41ft-lbf/inASTM D4812
Moisture Absorbtion (at 96 hours)1.2%ASTM D5229
Carbon Impact8952lb/t

Regulatory & Compliance

Chemical Inventories

Technical Details & Test Data

Compound Performance

Testing is performed on ASTM standard injection molded tensile and flexural bars made from hemp fiber dispersed into Polypropylene via twin-screw extrusion.

Active Additive Weight % 20% Hemp 20% Talc 20% Glass Fiber Virgin PP Units Method
Tensile Modulus 482138 327785 630914 213206 psi ASTM D638
Strength 5373 3873 9210 10820 psi
Elongation at Break 2.6 48.1 5.4 265 %
Flexural Modulus 375324 295877 533739 200152 psi ASTM D790
Strength 8393 6251 12792 5279 psi
Impact (IZOD) Unnotched 2.83 10.04 8 7.57 ft-lbf/in ASTM D256
Notched 0.41 1.31 1.83 1.51 ft-lbf/in ASTM D4812
Specific Gravity   0.98 1.04 1.06 0.91   ASTM D792
Moisture Absorbtion (at 96 hours)   1.2 (0.20) N/A (N/A) N/A (N/A) N/A (N/A) % Uptake (SD) ASTM D5229
Carbon Impact   8952 9640 10280 12000 lb/t  

Storage & Handling

Storage, Shelf Life & Processing Limitations
  • Keep in a tightly closed container and out of direct sunlight. Dry material at 80ºC for 3 - 4 hours prior to use if needed. Reseal bag after use
  • Product is shelf stable for at least 1 year and must be processed at max. 400ºF