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Intelli-ion® AX1 Extra Fine

1 of 1 products in this brand
Intelli-ion® AX1 completely replaces or co-blends with heavy metal, phosphate and toxic chromates with cost-effect, high performance, sustainable anti-corrosive additives. AX1 fights corrosion when used in primers with full system barrier topcoats and DTMs with applications in protective, marine, industrial, aerospace, coil and powder coatings.

Functions: Corrosion Inhibitor

End Uses: Coil Coating, Powder Coating, Primer, Solventborne Coating

Compatible Polymers & Resins: Acrylics, Alkyds, Alkyds (Long Oil), Alkyds (Medium Oil), Alkyds (Short Oil), Epoxies (EP), Polyesters, Polyurethanes (PU)

Labeling Claims: Environmentally Friendly

    Knowde Enhanced TDS

    Identification & Functionality

    CASE Ingredients Functions
    Technologies

    Features & Benefits

    Benefits
    • Coatings with superior anti-corrosion performance for your customers.
    • The chance to remove toxic warning labels from your products.
    • Reduced toxic chemical handling risks at your production facilities.
    • Distinctive new sustainability credentials for your product portfolio.
    • Cost engineering with hybrid AX1 and zinc phosphate formulations.
    • Cost is not driven by commodity metals market pricing.

    Applications & Uses

    Compatible Substrates & Surfaces
    Directions For Use
    • Incorporation: AX1 can be incorporated via a let-down formula or directly into coatings by high-speed dispersion. AX1 can be milled through a premix stage if required. Optimum loadings are resin type and film thickness dependent and are between 2 - 7% by weight. Please consult with Hexigone for specific system loadings advice. AX1 may require additional formulation optimisation in some resin types and in waterborne coatings, including dispersant and surfactant selection.
    • Testing Protocol: Test AX1 containing primers corrosion resistance performance in the full coating system with the topcoat applied.
    Applications
    • AX1 is supplied for use in primer coatings systems that require either a reduction in - or the total removal of - anti-corrosion additives that contain chromate and heavy metals.
    • Performance is validated in solvent borne epoxy, alkyd, polyester, polyurethane and acrylic resin systems.
    • AX1 may be suitable for other coatings and corrosion defense uses, however clients are advised to verify individual performance in other resin systems and applications.
    • Compatible Binder Systems: 2 pack epoxy, alkyds, polyester, polyurethane.
    • Compatible Solvent Systems: all organic systems.
    • Substrates: ferrous & non-ferrous (Al, Zn, Mg & alloys, Cu).
    Application Guide
    Solvent-based Coatings
    Short and medium oil alkyds Excellent
    Long oil alkyds Excellent
    High solids alkyds Excellent
    Epoxies Excellent
    Epoxyesters Good
    High solids epoxies Excellent
    Polyurethanes Excellent
    High solids polyurethanes Excellent
    Moisture cured polyurethanes

    Subject to customer expertise

    Water-based Coatings (with non-ionic surfactant)

    Silicone resins

    Subject to customer expertise

    Alkyd emulsions

    Subject to customer expertise

    Epoxy dispersions

    Subject to customer expertise

    1-part polyurethanes

    Subject to customer expertise

    2-part polyurethanes

    Subject to customer expertise

    Silicone resins

    Subject to customer expertise

    Acrylics and modified acrylics

    Subject to customer expertise

    Butadienes

    Subject to customer expertise

    Specialty Coatings
    Coil coatings Excellent
    Aircraft primers Excellent
    Wash and shop primers

    Subject to customer expertise

    Direct to metal one coat

    Subject to customer expertise

    UV cured systems

    Subject to customer expertise

    Powder coatings Excellent

     

    Properties

    Physical Form
    Physico-Chemical Properties
    ValueUnitsTest Method / Conditions
    Particle Size (D50)4 - 8μmLaser Diffraction Particle Sizing
    Particle Size (D10)max. 1-2μmLaser Diffraction Particle Sizing
    Wet Screen Residue (38 μm mesh)0.26%ISO787/7:1981
    Soluble Matter7.75%ISO787/8:2000
    pH1.7ISO787/9:2019
    Oil Absorption51g/100gISO787/5:1995
    Powder Tapped Density0.59g/cm³Graduated Measuring Cylinder
    Specific Gravity1.35Water Displacement

    Packaging & Availability

    Packaging Type
    Available Packaging
    • AX1 is available in powder form in 20kg moisture resistant bags.
    • 250g or 500g powder samples are also available upon request.