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HK Research R0228

HK Research R0228 resilient isophthalic casting resin was developed specifically for use with 2,4 Pentanedione Peroxides to offer a faster curing and demolding system for densified casting manufacturers. The use of this special catalyst with the R0228 resin will give the molder castings that will approximate the cure of the BPO-cured resin systems without the amber color usually associated with the BPO-cured systems. White and light pastel-colored castings of R0228 using 2,4 Pentanedione Peroxide do have a slightly green color due to the decomposition products of the catalyst. This green cast is not readily evident in darker solid colors or dark granite castings.

Polymer Name: Thermoset Polyester

Processing Methods: Casting

Cure Method: Chemical Cure

Density: 1110.0 - 1110.0 kg/m³

Technical Data Sheet
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Knowde Enhanced TDS

Identification & Functionality

Plastics & Elastomers Functions
Technologies

Features & Benefits

Features

R0228 is supplied at a medium-low viscosity to facilitate good filler wet-out as well as promote more rapid air release. R0228 is UV Light Stabilized to further enhance the color stability of the densified castings made from this resin.

Applications & Uses

Cure Method
Plastics & Elastomers Processing Methods
Applications

The Table that follows illustrates some suggested formulas using various fillers along with R-0228 resin and the catalysts we have recommended. The gel and cure times seen with the Marshall fillers are very similar to those you might obtain with the same fillers in a BPO-Cured resin system.

The suggested starting formulas that follow have been tested in our laboratories and all exhibit the following outstanding features:

  • Excellent air release without vacuum processing.
  • Outstanding stain resistance - Low ANSI stain ratings.
  • Rapid cure and fast Barcol hardness development - no post-cure required.
  • Excellent initial clarity and color retention.

Properties

Typical Properties
ValueUnitsTest Method / Conditions
Viscosity, 77°F750cps
Weight per gallon9.23lbs.
Specific Gravity1.11

Safety & Health

Safety Considerations
  • HK Series Isophthalic Casting Systems are based on a resin, which contains styrene monomer, which is a flammable liquid. Keep away from sparks, heat and open flame (including pilot lights). Electrical equipment should be vapor-proof and protected from breakage.
  • Styrene vapors are heavier than air and will tend to concentrate in the low areas of molds and in pockets immediately above the floor area. To keep vapors within a safe limit in all areas, adequate ventilation or suction fans should be used that will remove these styrene monomer vapors.

All equipment must be grounded - including spray guns and molds.

Both the polyester resin and the catalyst may cause burns to eyes and skin. Do not get in the eyes! Avoid breathing vapors! Gel coat applicators should wear a NIOSH approved respirator effective for vapors, spray mist and dust. In case of accidental contact, remove the contaminated clothing and wash affected skin areas with soap and copious quantities of water. Contact a physician if persistent skin irritation occurs. For eyes, immediately flush with plenty of water for at least 15 minutes; call a physician immediately. Wash contaminated clothing before reusing.

Storage & Handling

Shelf Life

Shelf Life, 77°F - min. 3 months