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Bicell® is an extruded polypropylene sheet, consisting of several layers. The cell structure is the core of this sheet. Its main characteristics are high flexural resistance and a high compression strength.

Polymer Name: Polypropylene Copolymer

Features: Anti-Slip, Chemical Resistant, Corona Treated, Cost Effective, Durable, Dust-Free, Electrically Conductive, Flame Retardant, Food Contact Acceptable, Good Compressive Strength, Good Strength, High Rigidity, Light Weight, Moisture Resistant, Recyclable, Shock Resistant, Tear Resistance, Thermally Insulating, Water Resistant, Weldable

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Identification & Functionality

Technologies

Features & Benefits

Product Highlights

Bicell® can be produced in various ways: only the core or a core with a top and/or bottom layer. The possibility to laminate one or both sides, enlarges the number of finishes of Bicell® and therefore the number of application possibilities. These possibilities transcend the traditional packaging solutions. Structural elements in the construction, furniture or automotive sector are now part of the possibilities. Bicell® has a number of unique characteristics that answer to your specific demand.

  • high rigidity
  • high compression strength
  • possible to laminate
Characteristics
  • Economic
  • Reusable
  • Food approved
  • Washable
  • Insulating
  • Sterilisable
  • Shockproof
  • Strong & durable
  • Good rupture & tear resistance
  • Possible to laminate
  • Dust & fiber free
  • Ecological
  • Water & moisture resistant
  • Good chemical resistance
  • High compression strength
  • Light-weight
  • High rigidity
  • Soundproof

Applications & Uses

Plastics & Elastomers Processing Methods
Applications
  • Coil reels 
  • Personalized packaging
  • Automotive parcel shelf
  • Floor protection
  • Protective packaging
  • Cargo space covering
  • Packaging
  • Container sleeves

Other Applications:

  • Packaging: with Bicell® you can manufacture strong packaging in countless shapes.
  • Sleeves: With its high rigidity, Bicell® offers a firm base for sleeves and coverings for wire containers.
  • Promotional items / displays: Different colors or a personalized pre-printed film give various promotional items an extra dimension which makes it more attractive. The combination of different colors on top or bottom gives a special appearance to displays, exhibition stands, ...
  • Shockproof / protective: A foam layer laminated onto the Bicell® sheet, prevents damage to your products.
  • Automotive: Finishes for cargo spaces of delivery vans are perfectly possible with Bicell®.
  • Textile: the use of several non-woven textiles or spun bond fabrics gives Bicell® a high-quality finish.
  • Nutrition: Bicell® is ideal for food packaging. The lamination of a personalized film gives your product a better visibility.
  • Protective packaging: the use of an insulating film or a soft textile layer make sure your goods are transported and delivered in perfect condition.

 

Possible Treatments
  • Flame retardant
  • UV stabilizer
  • Antistatic
  • Gamma ray stabilizer
  • Corona treatment
Processing
  • Cutting (guillotine, manual, plotter)
  • Die cutting
  • Welding (thermal, ultrasonically, hot air)
  • Bonding
  • Sterilizing
  • Recycling
  • Cleaning
Laminating

Bicell® can be laminated with several different finishing layers. These finishing layers create an extra dimension for Bicell®. This enlarges the number of applications and gives Bicell® some new characteristics such as:

  • Conductive / ESD: this causes the Bicell® sheet to become electrically conductive. This creates the perfect packaging solution for products that are sensitive to electric discharge.
  • Shockproof / protective: A foam layer laminated onto the Bicell® sheet, prevents damage to your products.
  • Anti-slip: prevents people or goods to slip away on a Bicell® sheet and therefore prevents injuries and damage.
  • Personalized prints: with a pre-printed film you can personalize your application in detail: an attractive packaging. An imitation of wood, textile or other materials are possible.
  • Textile: the use of several non-woven textiles or spun bond fabrics give Bicell® a high-quality finish, thus avoiding scratches.
  • Insulating: aluminum colored films give packaged goods the capability of maintaining its temperature, either cold or hot.
  • VCI: specifically developed additives prevent the oxidation of metal parts.
  • Luxury: laminating a silver or gold foil onto the sheet, gives your packaging a luxury appearance.
  • Other laminates are on request: tell us your specific need and we will look for a suitable solution.

Properties

Mechanical Properties
ValueUnitsTest Method / Conditions
Compresaion Strength (at Maximum, 3,0mm/600g)max. 35N/cm²Internal IPB
Compresaion Strength (at Maximum, 3,5mm/1000g)max. 148N/cm²Internal IPB
Compresaion Strength (at Maximum, 3,5mm/800g)max. 95N/cm²Internal IPB
Compresaion Strength (at Maximum, 4,0mm/1250g)max. 200N/cm²Internal IPB
Compresaion Strength (at Maximum, 4,0mm/15000g)max. 200N/cm²Internal IPB
Elongation (at Break, 50 Mm/Min)800%ISO 527
Flexural Modulus1250MPaISO 178
Hardness66Shore DISO 868
Impact Resistance (2,4 mm/450 g)No Effect max. 0.30mFalling Dart Drop
Impact Strength Izod (23°C)80kJ/m²ISO 180
Tensile Strength (50 Mm/Min)38MPaISO 527
Physical Properties
ValueUnitsTest Method / Conditions
Specific Gravity0.97g/cm³ISO 1183
Water Absorption0.02%ISO 62
Thermal Properties
ValueUnitsTest Method / Conditions
Coefficient of Linear Expansion0.18mm/m°CASTMD696
Heat Deflection Temp. (0,46 Mpa)78°CISO 75
Heat Deflection Temp. (1,82 Mpa)52°CISO 75
Specific Heat1.68J/g°CDSC
Vicat Softening Point (1 Kg, 10N)148°CISO 306
Vicat Softening Point (5 Kg, 50N)78°CISO 306
Electrical Properties
ValueUnitsTest Method / Conditions
Dielectric Constant (At 1 Mhz)2.25ASTMD150
Dielectric Strength (500V/Sec)70kV/mmASTMD149
Dissipation Factor (Tgd At 1Mhz)max. 5 x 10^-4ASTMD150
Surface ResistivityCa. 10^13ΩASTMD257
Optical Properties
ValueUnitsTest Method / Conditions
Light Transmission (1500g/m²)40%Internal IPB

Packaging & Availability

Delivery Program

Different colors for top and bottom layer are possible. Possibility to laminate on both sides.

Standard thickness/weight combinations:

Thickness vs weight/m²

600 gr 800 gr 1.000 gr 1.250 gr 1.500 gr
3.0 mm Yes - - - -
3.5 mm - Yes Yes - -
4.0 mm - - - Yes Yes