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Ipanex IPANOL Anchor Gel

Ipanex IPANOL Anchor Gel is a solvent free, 100% solids, two component, moisture insensitive, high modulus, structural anchoring gel. It’s non-abrasive consistency provides a smooth paste adhesive that is excellent for pumps or automated pressure injection equipment.

Product Type: 2K (2 component) Sealant, Solvent free (100% Solids) Sealant

Compatible Substrates & Surfaces: Concrete

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Identification & Functionality

Features & Benefits

Advantages
  • Made in America
  • Moisture insensitive before, during and after cure.
  • Freeze thaw resistant.
  • Easy to mix: 1:1 mixing ratio.
  • Low odor
  • Suitable for use in wet or damp holes.
  • Fast setting and strength-producing adhesive Ideal for close to the edge and shallow applications.
  • For use in solid and hollow masonry.

Applications & Uses

Compatible Substrates & Surfaces
Use
  • Ipanol Anchoring Gel is ideal for mechanically grouting dowels, pins and bolts.
  • Other applications include: Cap sealing and port setting.
  • Grouting of large cracks as well as pressure injection.
  • Bonding irregular surfaces and as a pick proof sealant.
Surface Preparation

Substrate must be cleaned of any film, scale, loose material, oils, grease and any other foreign material that will prohibit bond. Surface preparation must be achieved by mechanical means and methods. Sandblasting and/or other approved mechanical methods.

Mixing

Ipanol Anchoring Gel is dispensed from cartridges eliminating mixing and measuring. Remove D plugs from small end of cartridge, insert cartridge into a suitable gun and purge the cartridge until a consistent distribution of the two components is achieved. Secure static mixer to cartridge by screwing the nozzle onto the cartridge. The static mixer tip has notches at the end. They me be cut back for even easier gunning. Extrude epoxy until a uniform gray color is achieved. Do not use epoxy with color streaks. Dispense under a constant uniform pressure. If dispensing is altered, re-establish a uniform gray color prior to continuing. When using a handgun, release pressure from gun by pressing thumb button at every pause in dispensing, otherwise, re-establish uniform gray color prior to continuing.

Applications

To anchor bolts, dowels, & pins

  • Drill holes to proper diameter and length.
  • Blow concrete dust from hole with oil-free compressed air from back forward.
  • Clean holes with a nylon brush.
  • Blow concrete dust from hole with oil-free compressed air from back forward.
  • After uniform color is achieved, static mixer should be placed in back of hole. Start extruding epoxy while pulling static mixer out, filling hole 1/2 full. rotate the bolt slightly as it is inserted to the back of the hole.

To set ports & capseal cracks

  • Dab a small amount of epoxy to the back of a port and carefully center port over the crack. A centering nail may be helpful. Do not apply so much epoxy to back of port that it could close off the hole.
  • After setting port, carefully butter the shoulder of the port and extend epoxy to 1/2in /1.28cm on either side of the crack. Continue placement of epoxy by buttering crack between ports.
  • To avoid leaks under pressure, the epoxy should be applied to approx. 1/4in / .64cm thick.
  • Do not place epoxy once it starts curing or getting hot or sticky, as this will compromise cap seal and cause leaking. Once epoxy is placed, it should not be disturbed during the curing process.
  • Cure time depends on air temperature and mass of epoxy. Normally a minimum of 2hrs is necessary for Ipanol.
  •  Anchoring Gel to fully cure at 71°F - 75°F.
  • Cap seal must be fully cured prior to injection.

To bond irregular surfaces

  • Apply the mixed Ipanol Anchoring Gel to the prepared substrates.
  • Work into the substrate for positive adhesion.
  • Secure or clamp the bonded surfaces firmly into place until the epoxy has cured.
  • Glue line should not exceed 1/8 in /.32 cm.

 

Limitations
  • Minimum material, surface and ambient temperature must be 45°F and rising.
  • Minimum age of concrete must be 3 to 7 days, depending on curing and drying conditions.
  • Do not thin, solvents will prevent proper cure.
  • Do not allow mixed epoxy to reside in static mixing head or mixer for more than 5 minutes or gelation and blockage may result.
  • Ipanol Anchoring Gel is a vapor barrier after cure.
Clean Up

Uncured material can be removed with a citrus cleaner or other approved solvent. Collect with absorbent material. Flush area with water. Dispose of in accordance with local, state, and federal disposal regulations. Cured material can only be removed mechanically.

Properties

Physical Form
Typical Properties
ValueUnitsTest Method / Conditions
Gel Time (60g)6.0 - 8.0minutes
Cure Time (70°F)2.5hrs
Tensile Strength8200.0psiD-638
Elongation (At Break)1.2%D-638
Compressive Strength12400.0psiC-695
Bond Strength (2 Day Cure)2200.0C-882
Bond Strength (14 Day Cure)4100.0psiC-882
Consistency (Non Sag)2022-01-04inch
Absorption0.12%D-570
Linear Coefficient of Shrinkage0.0014D-2566
Heat Deflection Temperature130.4°F

Regulatory & Compliance

Regulatory & Compliance
  • Ipanol Anchoring Gel: ASTM-C-881: Types I, II*, IV, V*;Grade 3; Classes A, B, & C
  • V.O.C. Compliant
  • USDA specifications for use in food processing areas.
  • ICC-ES Report ESR-2621 per AC308

Safety & Health

Health and Safety Recommendation

For industrial use

  • Component A – Irritant
  • Component B – Corrosive
  • Product is a strong sensitizer.
  • Use of safety goggles and chemical resistant gloves are recommended.
  • Use of a NIOSH/MSHA organic vapor respirator recommended if ventilation is inadequate.
  • Avoid breathing vapors.
  • Avoid skin contact.

First Aid

  • Flush immediately with water for at least 15 minutes. Contact physician immediately.
  • Respiratory problems - Remove person to fresh air.
  • Skin contact - remove any contaminated clothing.
  • Remove epoxy immediately with a dry cloth or paper towel.
  • Solvents should not be used as they carry the irritant into the skin. Wash skin thoroughly with soap and water.
  • Cured epoxy resins are innocuous.

Packaging & Availability

Packaging Type
Packaging
  • 8.45 oz ( 250 ml) single cartridges, with nozzles and extension: 12 per case
  • 20 fl.oz (600ml) dual cartridge with nozzles: 12 per case

Storage & Handling

Storage
  • Shelf Life: two year in unopened containers.
  • Store in a cool dry place out of direct sunlight.
  • Keep from freezing.
  • Store material at 40° - 95°F.
  • Precondition material to 73°F before using.
  • For 70F° and lower temperatures, condition cartridges slowly from 65°F to 85°F for easier gunning.