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Jyoti Ceramic Jyalucem-20

Jyoti Ceramic Jyalucem-20 is an inorganic, low temperature (200°C / 392°F) curing, high temperature resistant Inorganic Ceramic Adhesive Cement. After proper curing, this cement imparts high bond strength, thermal shock resistance and a hard surface.

Chemical Family: Aluminum Compounds

Product Type: 1K (1 component) Adhesive, 1K (1 component) Sealant, Cement Adhesive, Encapsulant, Potting Compound

Cure Method: Heat Cure

Application Area: Electrical Components, Heaters

Compatible Substrates & Surfaces: Ceramic, Glass, Metal

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Identification & Functionality

Chemical Family

Features & Benefits

Applications & Uses

Compatible Substrates & Surfaces
Cure Method
Mixing Ratio

It is available in a micro-fine dry powder form, to be mixed with clean tap water, in the ratio as specified below

Jyalucem-20 powder Clean tap water
80 parts by wt. 20 parts by wt.

 

Applications

Jyalucem-20 is ideal for high temperature cementing / sealing / bonding of ceramic to ceramic,ceramic to metal, ceramic to glass, glass to glass, glass to metal, & refractories.

  • Potting of lamps into lamp housing
  • Potting elements into base
  • Encapsulation of resistor wires & electrical heating elements
  • High thermal conductivity
  • Maximum service temperature 1575°C (2867°F)
  • Lining of furnace doors and walls
Method

Mix the cement powder thoroughly with clean tap water in the above mentioned ratio to prepare a smooth uniform paste of tooth paste consistency. Apply this paste with a suitable tool like a spatula, on thoroughly cleaned and abraded parts to be cemented and air dry them for 4 to 5 hours at an ambient temperature (25°C- 40°C). Heat cure the cemented parts at approximately 200°C (392°F) in an oven for 2-3 hours and maintain the same temperature for 30 minutes to 1 hour. Caution: Due to the moisture that may be entrapped during the curing process, it is best to raise the temperature of the heating system gradually from room temperature to 200°C(392°F), to prevent development of cracks in the cemented area.

Properties

Physical Form
Typical Properties
ValueUnitsTest Method / Conditions
Co-efficient of thermal expansion7-8 x 10^-6--
Dielectric strength (21°C)450.0Volts /mm-
Maximum service temperature1575.0°C-
Thermal Conductivity10 - 12w/m/°k-
Volume Resistivity3X10^11ohm-cm-
Density2.44gms / cc-
Shrinkage0.5 - 1.5%-
Compressive Strength (100°C - 500°C)3400.0PSI-
Dielectric constant (100°C - 500°C)8.0--

Packaging & Availability

Packaging Type
Packaging

Jyalucem-20 is available in 1,5,10 and 25 kg. strong air tight HDPE plastic pails / buckets and the liquid components (curing agents) are packed in strong HDPE plastic bottles in proportionate quantities.

Storage & Handling

Storing

Jyalucem -20 powder has a shelf life of one year, when stored in air tight containers in a dry location at ambient temperature.