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Jyoti Ceramic Zircocem-C9

Jyoti Ceramic Zircocem-C9 is a single component Zircon based high strength dispensable ceramic adhesive potting compound, and is typically mixed with water or a specialty MR liquid that is used to improve its moisture resistance properties. Zircocem C-9 cement is ideal for sealing cartridge heaters, infrared heaters, wire wound resistors etc.

Chemical Family: Zirconium Compounds

Product Type: 1K (1 component) Adhesive, 1K (1 component) Sealant, Cement Adhesive, Encapsulant, Potting Compound

Cure Method: Heat Cure

Application Area: Electrical Components, Heaters

Compatible Substrates & Surfaces: Ceramic, Glass, Metal

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Identification & Functionality

Chemical Family

Features & Benefits

Characteristics
  • Excellent chemical and thermal shock resistance
  • Excellent mechanical strength

Applications & Uses

Compatible Substrates & Surfaces
Cure Method
Mixing Ratio

Zircocem C-9 cement cures at room temperature 25-30°C in 24 hrs., depending upon the adhesive thickness to achieve optimal electric and mechanical properties, heating can cure faster in 3-4 hrs. by gentle heating maximum up to 110°C.

Powder 100gms Water 25ml.
Powder 100gms Liquid 25ml.
Method

Mix 100gms.of powder, add 25ml water or liquid (well shaken) and mix gradually to obtain a uniform paste of toothpaste consistency. The pot life of this mixture at 25°C is 35-40mins., initial setting time at 25°C — between 4-5 hrs and curing time 4-5 hrs. To accelerate the curing time we suggest the below given heat cure schedule, after thorough air drying of cements. 1.For water mixed, around 2hrs of gentle heating up to 110°C in a heating oven. 2.For cement mixed in liquid, around 2-3hrs gentle heating at 140°C - 150°C in a heating oven.

Applications
  • Halogen lamp fixing, embedding electrical heating elements, wire wound resistors etc.
  • Adheres glass to glass, glass to ceramic, ceramic to ceramic, glass to metal, ceramic to metal etc.

Properties

Physical Form
Typical Properties
ValueUnitsTest Method / Conditions
Adhesive strength36.0kgs/cm2-
Chemical & Thermal shock resistanceExcellent--
Density2.9gm / cc-
Dielectric strength (Room Temperature)120 - 125Volts/mils-
Mechanical strengthExcellent--
Porosity2 - 3%-
Pot life (room temp(25°-30°C))45.0mins-
Service temperatureMin. 1500°C-
Volume Resistivity (Room Temperature)107 - 109ohm - cm-

Packaging & Availability

Packaging Type
Packaging

Zircocem-C9 is available in 1,5,10 and 25 kg. strong air tight HDPE plastic pails / buckets and the liquid components (curing agents) are packed in strong HDPE plastic bottles in proportionate quantities.

Storage & Handling

Storing

ZIRCOCEM- C9 powder has shelf life of around 1 year if stored in original air tight container in dry conditions at ambient temperature.