Keyland Polymer UV Resins UVE-5100

Identification & Functionality

Chemical Family

Epoxy-Methacrylate

Base Chemicals Functions

Binder

CASE Ingredients Functions

Binder & Resin

Technologies

Base Chemicals & Intermediates,

CASE Ingredients

Product Families

CASE Ingredients — Additives

Other Additives

Base Chemicals & Intermediates — Monomers & Oligomers

Acrylics, Acrylates & Methacrylates

CASE Ingredients — Resins & Binders

Epoxies

Substrates

• Medium density fiberboard (MDF)
• Metals
• Plastics and composites
• Carbon fiber

Features & Benefits

Labeling Claims

APEO-Free,

Formaldehyde-free,

HAPs-free,

Heavy Metal-free,

Solvent-free,

VOC-free

CASE Ingredients Features

Excellent Scratch Resistance,

Fast Cure,

Good Heat Stability,

Good Mechanical Properties,

High Performance,

Low Odor,

Reduced Wear

Benefits

Powder Coatings

• Low Temperature: Ability to finish heat-sensitive materials
• Fast Efficient Process: One coat system with instant cure; no dry time required
• Durable Finishes: High-performance finish with excellent wear properties
• Energy Savings: Up to 70% energy savings compared to thermal curing

 

3D Printing

• Speed of Cure: Instantaneous once exposed to UV light
• Low Temperatures: No distortion of substrate
• Performance: Improved physical and mechanical properties

 

Inks & Toners

• Process Improvement: Reduced oxygen inhibition
• High Molecular Weight: Reduction in extractable compounds; improved mechanical properties
• Health & Safety: Very low odor, no skin or lung irritation. No solvents.
• Ease of Conversion: Ability to use existing equipment

Applications & Uses

Markets

Paints & Coatings,

Printing & Packaging

Applications

Paints & Coatings — Building & Construction

Wood Coatings & Finishes

Paints & Coatings — Industrial Coatings

Metal Coatings

Printing & Packaging — Packaging Coatings

Overprint Varnishes

Paints & Coatings — Packaging Coatings

Overprint Varnishes

Compatible Substrates & Surfaces

Composites,

Iron,

Metal,

Plastics,

Wood

Cure Method

Radiation Cure

Coating Type

Powder Coating,

Radiation Curable Coating,

Varnishes

Ink & Toner Type

Toner

Formulation Guidance

UVE-5100	50% - 97%
Photoinitiator	2% - 5%
Pigments	0% - 25%
Additives/Other	1% - 45%

Applications

• Powder Coatings: For use in UV Curable powder coating formulations
• 3D Printing: For use in the 3D manufacturing and printing industries
• Inks & Toners: For use as an additive in ink, toner, and overlay varnish applications

Properties

Physical Form

Flakes,

Solid

Typical Properties

	Value	Units	Test Method / Conditions
Viscosity (at 200°C)	500 - 1000	mPa.s	—
Acid Value	0.5 - 5	mg KOH/g	—
Glass Transition Temperature	48 - 53	°C	—

Regulatory & Compliance

Certifications & Compliance

REACH (Europe)

Technical Details & Test Data

UV Cure

• Medium pressure microwave lamp: UVV dosage of 2000-5000 mJ/cm2 and UVV intensity of 1000-2000 mW/cm2
• UV LED: 395nm >6000 mJ/cm2 and >2500 mW/cm2
• A coating temperature of 100 - 130°C (185°C max) is recommended at the time of cure

Storage & Handling

Storage & Shelf Life

Storage Conditions: < 27°C, RH < 50% protect from direct sunlight

Recommended Shelf Life: 12 months. Beyond 12 months subject to recertification by manufacturer