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Iso-Flex® 200 Overlay System

1 of 7 products in this brand
Iso-Flex® 200 Overlay System is a flexible two-component epoxy resin system developed for use on concrete surfaces requiring a traffic bearing surface that is a slip-resistant overlay.

Product Type: 2K (2 component) Mortar

Features: Flexible, Skid Resistant

Chemical Family: Epoxy & Epoxy Derivatives

Application Method: Roller, Wipe

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Identification & Functionality

Features & Benefits

Ready-to-Use Product Features

Applications & Uses

Application Method
Compatible Substrates & Surfaces
Basic Uses
  • Bridge decks
  • Parking structures
  • Drive ramps and other surfaces requiring a wear and skid resistant surface
Limitations
  • Iso-Flex Epoxy 200 Overlay System should be installed above 40°F and below 90°F.
  • Apply only to fully cured concrete.
Mixing Instructions
  • Parts A and B of the Epoxy 200 resin should be mixed separately before combining.
  • The mix ratio is 1:1 by volume.
  • When combined mix thoroughly with a low speed motor and "Jiffy" paddle.
  • Always scrape the container sides and paddle blades.
  • Do not aerate the mix.
Preparation
  • Shotblasting must be employed to provide a sound, clean substrate.
  • In areas where shotblasting is not feasible, consult the manufacturer for other methods of surface preparation.
  • The substrate must be dry at time of application.

Spall Repair:

  • An Epoxy 200 grout mix can be used to fill spalls before overlay installation.
  • A prime coat of Iso-flex Epoxy 200 should be applied.
  • While still tacky place an aggregate filled Iso-Flex Epoxy 200 mortar and screed or trowel to the desired thickness.
  • Do not over trowel and ensure proper termination and edge details.
Installation
  • Apply the Iso-Flex Epoxy 200 resin over the prepared surface using notched squeegees and rollers.
  • Apply the first Binder Coat as outlined below
  • Immediatley load to excess with dry silica sand utilizing 12/20 mesh clean, dry aggregate to full saturation.
  • After the binder has cured broom or blow off excess aggregate and apply the second Binder Coat as outlined below.
  • Immediatley load to excess with dry silica sand utilizing 12/20 mesh clean, dry aggregate to full saturation.
  • After the second binder coat has cured, broom or blow off excess aggregate and apply a lockcoat of Iso-Flex Epoxy 200 resin as outlined below.
  Dry Mils Coverage (SqFt)
Binder Coat 1 12 mils 133
Binder Coat 2 30 mils 53
Seal Coat 20 mils 80
Total System 62 mils  
Sand (12/20 Grit) Approx. 2 lbs/SqFt in both Binder Coats
Maintenance
  • Iso-Flex Epoxy 200 Resin will provide a long, effective service life when properly used.
  • Damaged areas may be repaired in the field using methods approved by the manufacturer.

Properties

Technical Data
ValueUnitsTest Method / Conditions
Weight Per Gallon8.8Ibs/gal-
Hardness65.0Shore DASTM D2240
Viscosity (77°F, 20 rpm)1000 - 2500cpsASTM D2196 # 4 RVT
Cure Time (75°F)12.0hoursASTM C920
Abrasion Resistance (Tabor 1000 Rev. CS17 Wheel, 1000g)0.06grams LossASTM D4060
Weathering ResistanceYellowing-ASTM G53-83
Tensile Strength2800.0psiASTM D412
Ultimate Elongation40.0%ASTM D412
Tear Resistance180.0pilASTM DI004
Yield (Wet-Dry)99.0%-
VOCmax. 3g/L-
Chemical Resistance

Unaffected by gasoline, oils and coolants.

Safety & Health

Precautions
  • Epoxy systems are skin irritants.
  • Please refer to the Material Safety Data Sheets that accompany each product shipment for proper handling instruction.

Packaging & Availability

Packaging

Available in 10 gallon units or bulk 110 gallon packaging.

Colors
  • Amber Clear, Mortar Gray, Dark Gray & Black
  • Special colors available upon request at additional cost.

Storage & Handling

Pot Life
30 minutes (77°F)
Shelf Life
2 years (In Sealed Containers, 77°F)