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MasterProtect® 100CR

1 of 3 products in this brand
MasterProtect® 100CR is a 100% solids, sprayable, high-build chemical-resistant epoxy coating. It is used to provide resistance to hydrogen sulfide attacks in the water and sewage-treatment industries. It eliminates the need for prefabricated or cast-in-place manhole liners.

Product Type: Epoxy Coating, Solventless & High Solids Coating

Features: Bleach Resistant, Chemical Resistant, Detergent Resistant, Gasoline Resistant, Good Bonding Strength, High Solids Content, Low Odor, Moisture Resistant

Application Area: Manholes, Pipe Liners

Compatible Substrates & Surfaces: Concrete, Masonry

Application Method: Spray

Chemical Family: Epoxy & Epoxy Derivatives

Technical Data Sheet
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Knowde Enhanced TDS

Identification & Functionality

Features & Benefits

Product Highlights
  • High-build material, sprayable up to 80 mils thick.
  • Epoxy chemistry for excellent resistance to hydrogen sulfide and many industrial chemicals; high bond strength.
  • Moisture insensitive cures well in damp environments.
  • Low odor, suitable for application in confined spaces.
  • 100% solids, meets all federal and state VOC regulations.

Applications & Uses

Application Area
Application Method
Compatible Substrates & Surfaces
Applications
  • Vertical and overhead surfaces
  • Nontraffic-bearing horizontal surfaces
  • Interior and exterior below grade
  • Applications requiring resistance to hydrogen sulfide
  • Rehabilitating manholes
  • Lining large diameter pipes
  • Lift stations and pumping stations
Substrates
  • Concrete
  • Masonry
How to Apply

Surface Preparation (Cured Concrete):

  • Surface must be clean, structurally sound, and fully cured 28 days.
  • Remove any loose or unsound brick or concrete.
  • Surface must be entirely free of oil, grease, paint, detergent, rust, laitance, or other surface contaminants.
  • Surfaces can be damp but must be free of standing water.
  • Abrade the surface by abrasive blasting or other mechanical scarification techniques to profile of ICRI CSP 4.
  • Water blasting is not recommended.
  • For full surface restoration ½-4" (13-102 mm) deep, use MasterEmaco S 488CI.
  • Trowel or spray MasterEmaco S 488CI onto the prepared surface and finish with a wood or plastic float.
  • Allow the MasterEmaco S 488CI to cure a minimum of 4 hours at 70°F before applying MasterProtect 100CR.
  • If the MasterEmaco S 488CI cures for more than 12 hours, scarify the surface to remove all laitance and prime the MasterEmaco S 488CI with MasterEmaco P 130 before applying a coat of MasterProtect 100CR.
Mixing
  • Precondition all components to 70°F for 24 hours before using.
  • If using a conventional airless sprayer, mix each component separately, then pour equal volumes of Part A and Part B into a clean pail.
  • Scrape sides of containers to ensure correct mixing ratios.
  • Do not mix more material than is sprayable within the pot life of the mixed material. (approximately 20 minutes at 70°F).
  • Mix Part A and B together thoroughly for about 3 minutes using a slow-speed mechanical mixer to obtain a uniform color.
Priming
  • Prime surface with MasterEmaco P 130.
  • Apply MasterProtect 100CR after the primer has become tack free (Approximately 3-5 hours at 70°F).
  • Recoat with MasterProtect 100CR no later than 24 hours after priming with MasterEmaco P 130.
Application

Spray Application:

  • Spray apply with a Graco® HydraMax™ 350 (4,000 psi) airless sprayer or equivalent.
  • Use a high-pressure spray hose with an I.D. of 3 ⁄8" and a Graco® Flex Plus gun with a heavy-duty RAC tip (0.025-0.031).
  • For moderate chemical conditions, apply MasterProtect 100CR at 30 mils (0.76 mm) at approximately 50 ft2 /gallon (1.3 m2 /L).
  • Harsh chemical environments require thicker applications at 80-125 mils (2.0-3.2 mm).
  • Two coats may be required to achieve a void-free film on very porous surfaces.
  • Do not use this product if the air, substrate, or material temperature is below 45°F or expected to fall below 45°F within 12 hours of application.

Roller Application:

  • Use a ¼" (6 mm) nap synthetic roller.
  • Only mix enough material that can be applied within 20 minutes.
  • Be aware that spraying is the preferred method of application.

Recoating Masterprotect:

  • 100CR Recoat within 24 hours at 70°F.
  • After 24 hours, mechanically abrade the entire surface of the coating and clean with acetone or MEK.
  • Allow MasterProtect 100CR to dry and reapply coating within 1 hour.
Clean Up
  • Purge the airless system with xylene before material has time to set.
  • Cured material must be removed mechanically.
For Best Performance
  • Do not use this product if the air, substrate, or material temperature is below 45°F or expected to fall below 45°F within 12 hours.
  • Temperature variations affect the nonsag properties of this product. Higher temperatures may cause the product to sag; lower temperatures will decrease the workability of the product by causing it to thicken.
  • Do not thin; solvents will prevent proper curing.
  • For professional use only; not for sale to or use by the general public.
  • Make certain the most current versions of product data sheet and SDS are being used
  • Field visits by Master Builders Solutions personnel are for the purpose of making technical recommendations only and are not for supervising or providing quality control on the jobsite.
Yield

16 ft² per gal(0.4 m² /L), at 100 mils (WFT)

Properties

Typical Properties
ValueUnitsTest Method / Conditions
Mix Ratio by Volume1:1
Tack Free Time (75°F)3 - 5hours
Final Cure7.0days
Mixed Viscosity (#6 Spindle, 50rpm)9000 -11000cpsBrookfield
Adhesion to Dry or Damp Concrete (Minimum Substrate Failure)350.0psiASTM D 4541
Adhesion to MasterEmaco S 488CIResulted in Substrate FailureASTM D 4541
Tensile Strength3000.0psiASTM D 638
Compressive Strength8500.0psiASTM D 695
Hardness78.0Shore DASTM D 2240
Tensile Elongation3.0%ASTM D 638
Compressive Modulus5 X 10⁵psiASTM D 695
Flexural Strength4300.0psiASTM C 580
Flexural Modulus3.5 X 10⁵psiASTM C 580
VOC Content

1.5 g/L less water and exempt solvents when components are mixed and applied per Manufacturer’s instructions.

Weight Change

After 1 Year:

Sulfuric Acid Concentration %
pH 1 0.7
pH 2 0.3
pH 3 0.3

Technical Details & Test Data

Chemical Resistance

Specimens cured 7 days at 75°F; 1 month immersion time

Chemical Results
Bleach Resistant*
Detergent Resistant
Gasoline Resistant
Sodium chloride (20% solution) Resistant
Sodium hydroxide (20% solution) Resistant
Sulfuric acid (5% solution) Resistant
Sulfuric acid (10% solution) Resistant

*Defined as no severe color change or deterioration of the samples.

Packaging & Availability

Packaging

4gal (15.4L) Kits:

  • Part A: 2 gal
  • Part B: 2 gal

Storage & Handling

Shelf Life

2 years when properly stored.

Storage
  • Store and transport in unopened containers in a cool, clean, dry area.
  • Keep from freezing.
Pot Life
  • approx 20 minutes.
  • 4 gallons mixed, at 75°F.