Products

Mavcoat® MD-W54 is a semi-permanent water-based release agent for the most difficult compounds including AFLAS and other fluoroelastomers in complex molds.

Mavcoat® MD-4 is a water-based, semi-permanent release coating for all organic rubber elastomers. It contains a novel binder system that adheres strongly to the mold surface and a unique lubricity additive that allows for good rubber flow throughout the mold. Mavcoat® MD-4 is a non-silicone ceramic-based technology and can be used to make food grade products because it meets 21 CFR 181.28.

Mavcoat® SR is a specialized semi-permanent release agent for the release of silicone, fluorosilicone, and organic rubber elastomers. Its unique chemistry cleans mold and maintains a lustrous surface.

Mavcoat® CDNA is a specialized release coating for molded parts that must be free of any residue because the finished parts will be painted or bonded to after molding.

Mavcoat® NB is the “workhorse” and one of the best-selling odorless solvent-based products. It is designed for hand casting or high-volume automated production lines. It can be wiped on or spray applied with an airbrush. It is good for releasing all Shore A and some Shore D polyurethanes.

Mavcoat® XC-ES does not contain any solvents and provides the greatest release strength for all flexible polyurethane foam systems. Mavcoat® XC-ES will yield several parts from a single application.

Mavcoat® RH is a specialized product used to make rubber hose from rubber mandrels. It seals and releases the rubber mandrel upon which, rubber hose is extruded, wrapped, and cured in very long lengths of 1,000 to 2,000 feet. Mavcoat® RH cures on the mandrel and provides extreme lubricity so the entire length of hose is extracted in one piece. The diameter of the rubber mandrel can be any size, but typically ranges from 1/8” to 4”. The finished hose is used in many applications such as, hydraulic, industrial, and oil field.

Mavcoat® BR-2 is a water-based, “super-release” required when unconventional, stronger binder systems are used. It cures on the mold surface to provide a tenacious coating that withstands heavy abrasion during the molding cycle.

Mavcoat® EF-ND is the water-based version of Mavcoat® HVP-I. HVP-I is engineered for high-volume production environments that don’t need a strong release but still require a fast evaporating mold release with excellent surface wetting properties.

Mavcoat® HVP-E is odorless, solvent-based chemistry that releases all self-skinning urethane foam systems from molds made of steel, aluminum, epoxy, fiberglass, or urethane. The developed skin is uniform, demolds easily and with excellent cosmetics.

Mavcoat® STM is used to prevent uncured rubber from sticking to itself when rubber is stacked or coiled. Mavcoat® STM replaces messy talc and stearate-based dispersion. It is non-silicone, water-based, and clear. It does not contaminate the rubber or cause defects during molding operations.

Mavcoat® DHSR is solvent-based chemistry that is nearly odorless and releases all rigid, closed-cell, polyurethane foam systems. Mavcoat® DHSR adheres to any mold surface such as steel, aluminum, epoxy, fiberglass, or urethane.

Mavcoat® TZ-4 technology is a water-based coating that releases all organic rubber. It is semi-permanent and may only need to be applied once per shift in some applications. Since Mavcoat® TZ-4 releases all organic rubber compounds, it will be the only release needed on the production floor.

Mavcoat® 265-T is a water-based release agent for frequent application during the molding of general rubber goods. Use Mavcoat® 265-T in applications that can use a lighter release where molds are sprayed more often.

Mavcoat® MBH is a specialized technology for making Mandrel-Built Hose on straight mandrels. It can be used as-is or diluted with water. Mavcoat® MBH will release all organic rubber elastomers. The technology seals, releases and lubricates the mandrel, which is then tightly wrapped with rubber and cured. The coating produces a very low coefficient of friction, so extraction is easy, and the finished hose slides from the mandrel with little effort.

Mavcoat® PU-54 is a non-silicone water-based release coating specially formulated for release of rigid and flexible polyurethane foams and cast elastomers.

Mavcoat® BR is a water-based emulsion used to release rubber mats and all other parts made from recycled crumb rubber using urethane binder systems. Emulsion concentrate is usually diluted with water at varying levels to achieve the release needed for a given binder system. It prevents binder from building up on mold surface and keeps tooling clean to yield longer production runs between cleaning cycles.

Mavcoat® T-100 is solvent-based and uses non-silicone polymers that allow finished parts to be painted, printed, plated, or post decorated in any way. Mavcoat® T-100 provides the release of cast elastomers from all types of tooling that allows finished parts to be painted or post-decorated. Mavcoat® T-100 provides the release of integral skin foams from all tooling such as metalized epoxy, aluminum, or fiberglass.

Mavcoat® HR-W32 is a water-based chemistry that releases all flexible polyurethane foam systems from molds made of steel, aluminum, epoxy, fiberglass, or urethane. HR-W32 is ideal for high resiliency seating foam or visco-elastic foam used in pillow or bedding applications.

Mavcoat® 902M is the water-based version of Mavcoat® T-100. T-100 is solvent-based that uses non-silicone polymers to allow finished parts to be painted, printed, plated, or post decorated in any way.

Mavcoat® HR-W27 is water-based chemistry that releases all flexible polyurethane foam systems from molds made of steel, aluminum, epoxy, fiberglass, or urethane. HR-W27 is ideal for high resiliency seating foam or visco-elastic foam used in pillow or bedding applications.

Mavcoat® BR-1 is a ready-to-use, water-based coating that requires no dilution. It releases pMDI and MDI binder systems. It adheres strongly to the mold surface and does not transfer. pMDI is an unconventional adhesive, which is sometimes more difficult to release than traditional binders. It has also been known to build up more quickly on mold surfaces. BR-1 yields an anti-stick coating that mitigates this build-up.

Mavcoat® MD-W6 utilizes a water-based ceramic technology that releases all organic and silicone rubber. It is a thin film non-silicone, semi-permanent system which will minimize build up. Mavcoat® MD-W6 will consolidate all mold releases into one system.

Mavcoat® HVP-I is engineered for high volume production environments that don’t need a strong release but still require a fast evaporating mold release with excellent surface wetting properties. It works well on polyurethanes that have Shore A hardness.

Mavcoat® GHS is the strongest release coating in the Mavcoat® product line designed for processes that require a release coating to withstand the most aggressive elastomer chemistry. It does not contain solvents, is non-flammable, odorless, and produces multiple releases. Mavcoat® GHS is equivalent to and replaces Wacker Release Agent E155.

Mavcoat® S-81 is a concentrated mold sealer engineered to fill in mold porosity and act as an extra layer of protection. It does not contain any silicone. Mavcoat® S-81 should be used to seal all types of molds such as epoxy, aluminum, and steel used to make high-resiliency and viscoelastic foam parts. Mavcoat® S-81 is then followed by a mold release coating such as, Mavcoat® HR-W27 or HR-W32. Mavcoat® S-81 can also be used to make master silicone molds.

Mavcoat® SR-9 is a specialized semi-permanent release for medical silicone parts. It is designed for liquid injection molded silicone process.

Mavcoat® CDN is a non-silicone, water-based emulsion that is used in applications where silicone contamination is not allowed such as in aerospace parts and medical devices. Mavcoat® CDN releases foams and elastomers and works best on heated metal molds where water can rapidly evaporate.

Mavcoat® 1000 coats and impregnates the nylon tape that is used to wrap mandrel-built rubber hoses. It prevents the tape from sticking to the rubber hose, making the re-usable nylon tape easy to remove. Tape life is prolonged, saving the operation money. Mavcoat® 1000 is a concentrated polymer solution that is diluted with water. It is also non-silicone so there is no contamination of the finished hose.

Mavcoat® EC releases polyurethane from RTV silicone tooling. It bonds to and protects expensive silicone molds from tearing and extends silicone tooling 8 to 10 times the usual working life of the mold. Parts are demold easily and cleanly so they can be painted or printed with little or no cleaning.

Mavcoat® SRLP-2 is a specialized technology for making mandrel-built silicone rubber parts. It is commonly used for making aircraft door seals and other silicone rubber laid up on internal mandrels. The coating releases compression parts and lubricates the mandrel for easy extraction. Tightly wrapped long sections of cured silicone rubber slide from the mandrel with little effort.