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MD Graphene Neo TPU Pellets

MD Graphene Neo TPU Pellets are made up of Graphene Nanofiber Reinforced Thermoplastic Polyurethane which creates a nanostructure or skeleton that increases the density of the material. It is a low-temperature flexible thermoplastic, very soft, and impact-resisting material.

Polymer Name: Thermoplastic Polyurethane (unspecified)

Processing Methods: Extrusion, Injection Molding

End Uses: Body Implants, Catheters, Connectors, Fluid Handling, Medical Devices, Orthotics, Prosthetics, Tubing

Density: 1190.0 - 1190.0 kg/m³

Flexural Modulus: 768.94 - 768.94 MPa

Strain at Break: 241.78 - 241.78 %

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Knowde Enhanced TDS

Identification & Functionality

Fillers Included
Plastics & Elastomers Functions
Technologies
Graphene Nanofibers

Carbon Nanofibers is a material belonging to the family of graphene-based materials (GBM). We offer a fully characterized product with well-defined properties and high-quality standards aimed to help researchers of different fields to obtain reproducibility and replicability on their results and boost the outstanding potential of this material. 

Features & Benefits

Applications & Uses

Plastics & Elastomers Processing Methods
Applications

First choice for demanding healthcare applications that require high structural stability. Some examples of possible applications are the following:

  • 3D Printing Solution for custom orthosis: with a new, beautiful, ventilated design. 
  • Backing material to stable bone or other fractures, radiation oncology, prostheses, or foot inserts. 
  • Medical devices: connectors, catheters, flexible tubes, fluid, and air management.

The user responsible for the design must confirm the product requirements. The use of a given application must be previously tested by the user to determine its suitability.

Recommendations for Use
  • Processing temperature range: 196- 205 ºC. The processing temperature is directly related to the printing speed. The faster the processing speed is, the higher the temperature of the print fuser should be.
  • Recommended bed temperature: 50-70 ºC. If the adherence to the building platform is weak, other products should be used to improve the adherence between the piece and the machine.
  • Layer fan speed: 0%, not necessary.
  • Heated chamber temperature: not necessary.
  • It is advisable to use fully opened printers to ensure efficient cooling.
  • Drying conditions: 65ºC for at least 4 hours. Due to the hydrophilic conditions of the thermoplastic polyurethane is recommended the complete material drying before its utilization.  
  • Printing speed: 20-40 mm/s. This parameter will depend on the final expected quality regarding the stability of the printing machine itself (if the speed is too high can cause bottlenecks, so this parameter has plenty of importance).
  • Nozzle size: 0.4-0.6 mm, but smaller nozzles can be used if necessary.

Properties

Color
Physical Form
Mechanical Properties
ValueUnitsTest Method / Conditions
Flexural Modulus768.94MpaISO 527
Elongation at Yield4.8 - 5.2%ISO 527
Elongation at Break150 - 154MPaISO 527
Tensile Modulus3.4 - 3.8GpaISO 527
Tensile Strength89 - 103MPaISO 527
Typical Properties
ValueUnitsTest Method / Conditions
Specific Gravity1.3 - 1.7g/cm3ASTM D792
Hardness81 - 81.4Supplier’s method
Layer Fan Speed0.0%
Nozzle Size0.4 - 0.6 mm
Printing Speed20 - 40mm/s
Processing Temperature Range196 - 205°C
Recommended Bed Temperature50 - 70°C
Other Properties
ValueUnitsTest Method / Conditions
Bed Temperature50 - 70°C
Injection Molding-melt Temperature320 - 360°CSupplier’s method
Melt Flow2.8 - 3.2g/10 minSupplier’s method
Softening Temperature VICAT94 - 104°CSupplier’s method
Glass Transition Temperature145 - 155°CSupplier’s method
Velocity20 - 40mm/s
Material Specifications
ValueUnitsTest Method / Conditions
Taber Abrasion75.0mg loss
Dimensional Properties
ValueUnitsTest Method / Conditions
Diameter1.5 - 2.5mmManual measuring with Digital Caliper 0-100mm/0-4’’
Thickness3 - 4mmManual measuring with Digital Caliper 0-100mm/0-4’’
Weight650/3g/KBalance
Material Properties

The main properties are:  

  • Improves the quality and the processability of the base polymer.
  • High hydrophobic material that inhibits bacterial, virus, algae, or fungi growth.
  • Top final quality with high brightness, pleasant touch, and suitable resilence (Shore 65D). 
  • Nanofiber blocks shrinkage, deformation, and layer lift, thereby provide structure and density that facilitate processability to produce complex geometries. 

Regulatory & Compliance

Certifications & Compliance
Biocompatibility
  • The original polymer meets the requirements of the FDA-modified ISO 10993, Part 1 “Biological Evaluation of Medical Devices” tests with human tissue contact time of 30 days or less and has been tested according to certain tests under ISO 10993-1.
  • Tests performed on the polymer: Physicochemical Test for Plastics, Metals Analysis by ICP, Citotoxicity - MEM Elution (ISO 10993-5), Sensitization - Kligman Maximization (ISO 10993-10), Irritation - Intracutaneous Injection (ISO 10993-10), Material-Mediated Rabbit Pyrogen Test (ISO 10993-11), Hemolysis - Rabbit Blood (ISO 10993-4), Genotoxicity - Ames Reverse Mutation (ISO 10993-3) and Intramuscular Implantation (ISO 10993-6).

Technical Details & Test Data

Antimicrobial Effect
  • The antimicrobial effect of graphene-based materials has been widely demonstrated in various investigations. The graphene oxide and the graphene nanofiber are safe and has a high purity, in terms of contaminants such as sulfates or metals (such as iron or manganese), all of which have concentrations below <0,1%.
  • The main mechanism of this effect is based to generate reactive oxygen species (ROS) agents such as H2O2, OH-, and O2 capable of destroying the respiratory system of microorganism and specifically attacks the lipid membrane of the coronavirus.
Test Performed on 3D Printed Specimen
Upper and lower layer 3+3
Intermediate layer 3
Filling 100%
Tensile Tester Specimen UNE EN ISO 527 1BA
Flexural Test Specimen UNE EN ISO 168 (mm) 80x10x4
Scanning Electron Microscope (SEM)

Graphene Nanofiber (GNF)

MD Graphene Neo TPU Pellets - Scanning Electron Microscope (Sem)

Graphene Oxide (GO)

MD Graphene Neo TPU Pellets - Scanning Electron Microscope (Sem) - 1

Silver (Ag) + Graphene Oxide

MD Graphene Neo TPU Pellets - Scanning Electron Microscope (Sem) - 2

Storage & Handling

Shelf Life
5 years
Storage Conditions

Store with desiccant in a cool, dry place. Keep container tightly closed in a dry and well ventilated place away from sources of ignition and oxidizers. Keep away from heat, sparks, flame and other sources of ignition. Store in accordance with the national regulations.