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NSP Specialty Products 120 High Performance Epoxy Coating

NSP 120 High Performance Epoxy Coating, a two component, 100% solids, high build epoxy coating, offers excellent chemical, corrosion and abrasion resistance in severe industrial environments. This extremely versatile product features a unique 12-hour turnaround to service without force cure or specialized equipment.

Product Type: 2K (2 component) Coating, Solventless & High Solids Coating

Features: Abrasion Resistant, Chemical Resistant, Corrosion Resistant, Excellent Substrate Adhesion, High Gloss, High Performance, Highly Versatile

Application Area: Marine Applications, Pipe Liners, Tank Lining

Compatible Substrates & Surfaces: Metal, Steel

Application Method: Brush, Roller, Spray

Chemical Family: Epoxy & Epoxy Derivatives

Technical Data Sheet
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Knowde Enhanced TDS

Identification & Functionality

Type

Modified Epoxy Resin/Proprietary Blend Amine Adduct Hardener.

Features & Benefits

Product Features
  • Moisture Tolerant- Cures under water - 12 hour Full Cure
  • Ease of application – brush, roller or spray
  • Tenacious adhesion on properly prepared surfaces
  • Tile like high gloss finish easy to clean and decontaminate
  • Environmentally sound

Applications & Uses

Application Method
Compatible Substrates & Surfaces
Intended Uses

Tank/Pipe Linings, Joining & Maintenance Repair, Waste Treatment, Wet Wells, Containment Areas, Walls, Machinery/Equipment, Structural Steel, Nuclear and Marine Applications.

Surface Preparation & Application

Surface Preparation

Steel – Immersion Service: SSPC-SP10 Near White Blast Cleaning with 3.0-mil profile Non-Immersion Service: SSPC-SP6 Commercial Blast Cleaning with 2.0 mil profile Non-Immersion Service where a Commercial Blast Cleaning cannot be performed: Minimum requirement is SSPC-SP 2/SSPC-SP 3 Hand/Power Tool Cleaning or SSPC-SP7 Brush Off Blast Cleaning Concrete – Concrete must be properly cured for a minimum of 28 days before application of coating. Surface must be entirely free of oil, grease, dirt, detergent, surface water, laitance, curing compounds, coatings or other contaminants that may interfere with adhesion. The concrete must be abrasive or water blasted to provide an anchor pattern (similar to 60-80 grit sandpaper min.) for adhesion. Final prepared surface should be clean and rough. Consult SSPC-SP13 – Surface Preparation of Concrete.

Mixing Instructions

This is a two-component system. Prior to mixing, components A Resin and B Hardener should be at room temperature (60-75 F/16-24C). Pour Part B Hardener into Part A Resin. Mix for 3 minutes using a Jiffy mixer head and a mechanical drill. To ensure complete mixing, scrape sides and bottom of container and continue mixing for an additional 1 or 2 minutes. Do not mix more material than can be applied within the pot life. Do not hand mix. Begin application immediately – no induction time.
Mixed Ratio - 2 Parts A (Resin)1 Part B (Hardener) by volume

Application

  •  Air and surface temperature should be between 40-125F. Do not begin application if air, substrate or material temperature is below 40F or expected to fall below 40F within 12 hours of application. Do not begin application if dew point is within 5F/3C of the temperature. Variations in temperature can affect pot life and sag properties of this material. Do not exceed 20% by volume of thinner with NSP-T1 Thinner. NSP-T1 Thinner will not clean hoses or equipment adequately. Clean up using Acetone or other Ketone Solvent. For concrete surfaces, a primer coat of either NSP 100, 101 and 110 is strongly recommended.
  • Air and substrate temperatures - Elevated ambient and substrate temperatures during application (90-125 Deg. F) can affect the application properties in the following ways: speed up reaction time between Part A Resin and Part B Hardener therefore shortening pot life and decreasing drying times, lowering the viscosity of the product therefore decreasing sag resistance on a vertical surface. As long as the applicator knows pot life will be decreased and sag resistance (lower film build in one coat) on vertical surfaces will decrease, it will not have any negative effects on the cured film.
  • Excellent chemical resistance – Crude oil, sour gas, chlorine, bleach, Sulfuric Acid 0-70% Sodium Hydroxide 0-50% in immersion service, ambient temps

Method of Application: Brush, Phenolic Core Roller, Airless Spray

Recommended Equipment

Airless Spray Pump – a minimum of 30:1 – preferred 45:1 Tip Range - .023 to .027 Hose – 3/8” I.D. if less than 50 ft. – greater than 50 ft. use 1/2” (3500 psi High Pressure Spray Hose) Pressure (in) 90 cfm minimum @100 psi Pressure at the tip – increase pressure slowly to 2000 psi and fine tune to achieve proper spray pattern. Check condition of fan at spray tip. During the first seconds of spraying, the material will often finger. Raise or lower pressure to adjust width. Periodically check pressure gages while spraying. Knowing operating pressure will be useful in analyzing any changes to your spray pattern. Whip – 3’- 5’ and 1/4” ID Hose Take care to prevent mixed material from setting up in hoses. For optimum results, keep hose as short as possible, out of direct sunlight or away from heat. Purge immediately after spraying with Acetone or Ketone solvent. Cured material must be mechanically removed.

Limitations
  • This product may not cure properly in temperatures below 40 F All epoxies will show chalking/yellowing on exterior exposures. Application of epoxy coatings in cool temperatures and high humidity can result in the formation of amine blush. Blush may appear as a milky, white, tacky residue on the surface of the cured coating and must be removed before the application of another coat.
  • Intercoat adhesion problems may occur if blush is not removed.

Properties

Gloss
High
Physical Properties
ValueUnitsTest Method / Conditions
ComponentsTwo--
Volume Solids100.0%-
Maximum Recommended Service Temperature (Deionized water)88.0°C-
Dry Air Temperature ( Immersion)149.0°C-
Application Temperature10 - 52°C-
Minimum Recoat Time (25°C)3.0hours-
Maximum Recoat Time (25°C)48.0hours-
Minimum Cure Time (Full Service, 25°C)12.0hours-
Sag (25°C)16.0mills-
Theoretical Coverage1604.0sq/ft/gal/mil-
Maximum Thinner (NSP-T1 Thinner, By Volume)20.0%-
Tensile Strength5600.0psiASTM D638
Compressive Strength11700.0psiASTM D695
Flexural Strength8900.0psiASTM D790
Adhesion to ConcreteSubstrate Failure-ASTM D4541
Adhesion to Steel (SSPC-SP10)min. 1200psiASTM D4541
Adhesion to Damp Concretemin. 350psiASTM D4541
Tensile Elongation5.0%ASTM D638
Hardness90.0Shore DASTM 2240
Abrasion Resistance (Average Wt. Loss)37.7mgASTM D460, 1000 g Load 1000 cycles
Flame SpreadClass A-ASTM E84
FlammabilitySelf Extinguishing-ASTM D635

Regulatory & Compliance

Certifications & Compliance
Approvals
  • Accepted for use by the USDA in Federally Inspected Meat/Poultry Plants
  • Accepted by the Canadian Food Inspection Agency in Registered Establishments
  • Meets the physical and performance requirements of ANSI/AWWA C210 “Liquid Epoxy Coating
  • Systems for the Interior and Exterior of Steel Water Pipes
  • Nuclear- Level 1 Areas – Wet or Dry Wells Passed ANSI N101.2 Thermal Conductivity/ASTM 3911 for Design Basis Accident (DBA) & ASTM D-4082 Radiation Tolerance/Decontamination Testing per
  • ASTM D4256/Chemical & Physical Exposure Test ASTM 3912, ANSI N5.12, ASTM D4060, Fire Testing ASTM E84 – Also passed over marginally prepared steel
  • Passes MIL-P-24380B Type II SH VOC Compliant Paint for Anchor Chain

Safety & Health

Warning & Safety
  • For industrial use only – keep away from children.
  • Use only with adequate ventilation and avoid breathing mist or vapors. Prevent contact with skin and eyes with protective clothing/impervious gloves and goggles.
  • Do not take internally. Wash thoroughly after handling

Packaging & Availability

Packaging

Pre-portioned 3 Qt. Kit/ 3 Gal Kit/ 15 Gal Kit

Storage & Handling

Pot Life
30 minutes at 25°C
Storage & Shelf Life
  • Shelf life is 12 months from the date of manufacture when stored in unopened containers and under recommended conditions. Material should be stored in a dry area under cover at temperatures between 45-95F/7-35C.
  • It is recommended that the coating components be kept inside at a minimum of 60F/16C for 24 hours prior to start of application. Keep away from heat, flame and ignition sources.