IonoVit S

Identification & Functionality

Product Type

Metalworking Fluids

Technologies

Ready-to-Use Products

Product Families

Ready-to-Use Products — Fluids & Lubricants

Metalworking Fluids

Features & Benefits

Labeling Claims

Chlorine-free,

Heavy Metal-free

Ready-to-Use Product Features

Corrosion Resistant,

Excellent Lubricity,

High Dielectric Strength,

High Performance,

Non-Foaming,

Tear Resistance,

Wear Resistant

Advantages

• Free of heavy metal and chlorine compunds
• Low electrode wear and tear
• No foaming
• Little time exposure during drilling
• Temporary corrosion protection
• Mild in odor
• No cobalt leaching
• No machine contamination
• Use in spark erosive fast hole drilling system
• Shorter processing time

Advantage over Water

Machine: Madra

Electrode: Copper Multichannel

Diameter 1,5 mm

	Tungsten carbide, height 20mm, grade: CF-H40 HIP			Tungsten carbide, height 70mm, Tungsten Carbide embedded in cobalt
	Duration [min:sec]	Wear [mm]	Feed rate [mm/min]	Duration [min:sec]	Wear [mm]	Feed rate [mm/min]
Deionized water	3:52	160	5.17	15:34	537	4.5
IonoVit S	2:20	105	8.57	9:10	296	7.64
Advantage with IonoVit S	39.70%	34.40%	65.80%	41.10%	44.90%	69.80%

 

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	Tool steel, height 100mm, grade: CF-H40 HIP			Inconel, height 100mm, nickel-base alloy
	Duration [min:sec]	Wear [mm]	Feed rate [mm/min]	Duration [min:sec]	Wear [mm]	Feed rate [mm/min]
Deionized water	3:38	152	27.5	3:15	157	30.8
IonoVit S	1:58	54.7	50.8	1:14	63	81.1
Advantage with IonoVit S	45.90%	64.00%	84.70%	62.10%	59.90%	163%

 

Applications & Uses

Markets

Industrial

Applications

Industrial — Chemical & Industrial Manufacturing

Equipment & Parts,

Metal Manufacturing & Finishing

Application Area

Drilling Applications,

Electrical Discharge Machining,

Machining Operations

Compatible Substrates & Surfaces

Aluminum,

Metal

Peripheral Requirement

• Water treatment
• Dielectric aggregate with filter
• Integrate the cooling coil into the cooling system - recommended for reproducible quality (option)
• Normal electrode quality is sufficient

Water Treatment

Dielectric aggregate with filter Integrate the cooling spiral into the existing cooling circuit – recommended for reproducible quality (option). Normal electrode quality sufficient. Do not use resin cartridges.

Technical Details & Test Data

Measuring Device

• Refractometer 7% Brix (water down only with deionised water)