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DECARBITE® is a formulated material designed to irreversibly absorb carbon dioxide from atmospheric gasses. Using a manufacturing process developed by P.W. Perkins Co., Inc., this material is a composite of sodium hydroxide fixed to a carrier material, namely naturally occurring inert silica base. Our process forms a granular material of large surface area ideal for rapid quantitative absorption of carbon dioxide. The amount of Sodium Hydroxide in DECARBITE® is high, approximately 90%, and accounts for the aggressive product performance and exceptional capacity for absorption of CO2.

Functions: Absorbent

Chemical Family: Hydroxides, Sodium Salts

End Uses: Electronics

Applicable Processes: CO2 Absorption, Metal Recovery

Features: High Absorption Capacity, High Caustic Content

Synonyms: Caustic Soda, NaOH, Soda Lye, Sodium Hydrate, White Caustic

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Identification & Functionality

Chemical Name
Industrial Additives Functions
CAS No.
1310-73-2
EC No.
215-185-5

Features & Benefits

Efficiency

DECARBITE® should be used for the rapid or high performance quantitative absorption of CO2.

Applications & Uses

Applicable Processes
Industrial Additives End Use
How DECARBITE® Works

Removing Carbon Dioxide

The absorption of carbon dioxide removal or any acid gas using DECARBITE® is a chemical reaction, not a physical one. Carbon dioxide reacts with the sodium hydroxide based absorbent and undergoes a complete chemical change. This change is irreversible; therefore the absorbent cannot be regenerated for reuse.

A small percentage of moisture present in the absorbent material (about 3%) is important. CO2 reacts with this moisture to form carbonic acid, which in turn reacts with the hydroxide to form the salt of carbonic acid, or sodium carbonate .The absorption of carbon dioxide is expressed as follows:

CO+ HO → H2CO3

2NaOH + H2CO3 → Na2CO3 + 2H2O

The products of reaction are sodium carbonate and water. DECARBITE® is disposable absorbent product.

DECARBITE® is color indicating, changing from tan to white upon carbon dioxide saturation. This change is clearly perceptible and indicates when spent material is to be discarded.

Occasionally, a condition known as channeling can occur when the gas flow finds holes or areas of least resistance. The gas flow follows these channels through the absorbent defeating the purpose of scrubbing out the carbon dioxide. DECARBITE® eliminates this problem in several ways; the silica binding to the sodium hydroxide keeps the particles from bonding in the presence of moisture which is formed as a by product of the absorption reaction. It also aids in preventing the absorbent to coalesce into a solid mass blocking gas flow and causing back pressure across the absorption bed.

Capacity

DECARBITE® absorbs more than 40% of its own weight under normal conditions.

System Design

Usually, transparent canisters or cylindrical tubes are used as this permits the visual inspection of the reaction during the removal of carbon dioxide from a gas stream. Such containers may be referred to as CO2 Getters, CO2 Scrubbers, CO2 Traps, CO2 Purifiers, CO2 Filters, Compress Gas Purifiers or CO2 Trap Cartridges. When glass tubes are used, they must be manufactured to resist high temperatures and corrosive effects.

Gas Flow

High gas flows impede the efficiency of the gas absorption by limiting the time of contact between the gas and the absorbent material. DECARBITE® granules have irregular surface areas and do not readily compact or fit together. The holding apart of the granules creates voids that allows for uniform gas flow and higher permeability. Gas flow resistance varies with particle size. Larger particle size (8-14 mesh range) allows greater space between particles and less resistance to gas flow (also smaller surface area). Smaller mesh size (14-30 mesh range) have a larger over all surface area . The smaller particle size is the more efficient for fractional percentages of carbon dioxide absorption.

Industries Served
  • Analytical Equipment
  • Pure Gasses
  • Metallurgy
  • Electronic Industry
  • Research Institutions
  • Manufacturing
Applications

DECARBITE® is used for the rapid or high performance quantitative absorption of carbon dioxide from gas streams, for scrubbing residual carbon dioxide from atmospheric gasses, for use in carbon-hydrogen determinations, carbon dioxide removal from atmospheric gasses, and various applications where carbon dioxide is an unwanted by-product gas.

DECARBITE® finds a wide range of applications as a CO2 getter, CO2 Scrubbers, CO2 Traps, CO2 Purifiers, CO2 Filters, Compressed Gas Purifiers or CO2 Trap Cartridge. Reducing the presence of CO2 in gas streams to the ppm range is especially critical in analytical applications where ultra pure carrier gas is a must.

DECARBITE® may be used in heat applications that generate CO2 as an unwanted contaminate gas in particular industrial applications.

Note: DECARBITE® is not recommended for use in re-breathing systems such as anesthesia, closed systems, or under water self contained units.

Capacity

DECARBITE® will absorb in excess of 40% of the material weight at standard temperature pressure (STP) under optimal conditions. 100g of DECARBITE® will absorb 40g of CO2 at flow rates of 100ml/min.

Finished Product

The CO2 removing product DECARBITE®, has a built in indicator that allows the visual observation of the reaction process. The material turns from tan to white and is clearly perceptual as the absorbent is exhausted.

Properties

Physical Form

Regulatory & Compliance

Certifications & Compliance
Quality Assurance

P.W. Perkins Co., Inc. adopted a total quality policy that applies to our products and services in 2002. We are committed to meeting and exceeding our customers' needs by providing quality formulated products and service in a timely manner. In order to achieve this goal, we have implemented the ISO 9001:2015 standard as a basis for ongoing quality improvement. Our current certification is by UL DQS Inc. Registration Certificate No. 10000992, valid until 11/18/2020.

The scope of our quality management system includes measuring and monitoring of our products/processes, measuring and monitoring customer satisfaction, applying continual improvement activities while preventing nonconformity occurences.

The manufacturing of DECARBITE® is based on well developed and optimized technology by P.W. Perkins Co., Inc. The production of this material is carried out in a batch process, according to strict adherence of the manufacturing procedure, enabling consistent and reliable quality of each batch of DECARBITE®.

The batch release procedure and all important parameters are documented in "Procedures Manual" and "Quality Assurance Manual". Both Manuals are part of ISO 9001:2015 certification and registration.

Each batch of DECARBITE® is tested against representative acceptance criteria before it is released for sale.

Acceptance of all raw materials from proven suppliers also makes it possible to maintain high quality standards of P.W. Perkins Co., Inc.

Packaging & Availability

Packaging, Availability & Transport

DECARBITE® is sold in high density polyethylene (HDPE) bottles of 500g. Mesh ranges are: 8-14 and 14-30. Special mesh sizes may be available on request.

DECARBITE® is classified as corrosive material and is packaged and transported under CFR49 and IATA regulations for dangerous goods.

Storage & Handling

Handling

DECARBITE® is a dry granular chemical with a high caustic content. The instructions for handling of this material are stated on the Material Safety Data Sheet (SDS) that is included with this product.