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Pilgrim Permocoat EM CBC IV Gel

Pilgrim Permocoat EM CBC IV Gel is a versatile system with excellent physical properties that make its consideration a requisite in many situations involving new construction or repair of concrete. EM CBC IV has a 35 year record of excellent performance. Used neat, it is an outstanding adhesive... mix it with an aggregate and you have a trowelable , no-shrink mortar for patching & topping, for splicing concrete pilings, for leveling heavy equipment and for anchoring bolts or re-enforcing steel. Use as a bonding adhesive between plastic concrete and hardened concrete.

Product Type: 2K (2 component) Adhesive, Epoxy Adhesive, Solvent free (100% Solids) Adhesive, Structural Adhesive

Compatible Substrates & Surfaces: Concrete, Masonry, Metal, Wood

Application Method: Trowel

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Identification & Functionality

Type

EM CBC IV is a solvent free, 2 component thermosetting, moisture insensitive high modulus epoxy system.

Features & Benefits

Advantages
  • Convenient one and two gallon pre-proportioned units.
  • Adheres to most materials used in construction.
  • No by-products are generated during cure.
  • Curing shrinkage is low.
  • Long term dimensional stability is excellent.
  • High tensile and compressive strength.
  • Sure-cure in the presence of moisture.
  • Resistant to the action of weathering, moisture, acids, alkalis and most other environmental factors.

Applications & Uses

Application Method
Compatible Substrates & Surfaces
Application Procedure
  • Surface Preparation: The success of any adhesive application is directly proportional to the completeness of the substrate preparation and the care your crews put into the application. Remove rust, laitance, grease, curing compounds, impregnations, waxes, foreign particles, and disintegrated materials from surfaces. Approved mechanical methods are recommended. Sandblast steel to appropriate finish.
  • Proportioning: Preproportioned one gallon & two gallon kits are standard. Custom packaging available. Mix by volume - 2 1/2 parts A to 1 Part B. To bond fresh concrete to hardened concrete - Apply by brush, roller, broom or spray. Place fresh concrete while CBC IV is still tacky. If coating cures to the point where it is no longer tacky, recoat with additional CBC IV and proceed.
  • Mixing: Proportion components into a clean pail and mix for approximately 3 minutes with a jiffy mixer (or equivalent) on a low-speed (400-600 rpm) drill until color is a uniform blend. Pilgrim EM CBC IV is designed for application both neat and as mortars. Proportion of aggregate to mixed epoxy varies with proposed end use. A 1 1/2 to 2 parts aggregate to 1 part mixed EM CBC IV is a general recommendation.
  • Cure Schedule: 7 days @77°F to achieve max. physical properties.
  • Clean Up: Pilgrim #5 CLEANER is formulated to remove uncured material from tools and equipment. Do not allow material to harden on tools.
  • 1 gal. unit neat (no aggregrate) will cover approximately 100 sq. ft.
  • 1 gal unit of EM CBC IV with 2 gallons of aggregate yields 462 cu. inches of grout.
Cautions/Limitations
  • Aggregate must be oven dried to avoid encapsulation of moisture.
  • Do not thin EM CBC IV - Solvents will prevent proper cure. Exposure to temperatures (after cure) above 200°F dry and 130° wet not recommended. Substrate temperature must not be below 32°F during application to avoid possibilities of ice crystals inhibiting bond.
  • Pot life is dependent upon material temperature and quantity mixed. The greater the mass the shorter the pot life.
Coverage
Thickness

Coverage / gallon

(1000 mils = 1in.)

w/2 volumes aggregate

1/4” = 250 mils 12.8 sq. ft.
3/16” = 188 mils 17 sq. ft.
1/8” = 125 mils 25.6 sq. ft.
100 mils 32.0 sq. ft.

Properties

Cured Properties
ValueUnitsTest Method / Conditions
Ultimate Tensile Strength8900.0Psi
Tensile Elongation25.0%
Ultimate Flexural Strength16000.0psi
Flexural Modulus0.48 x 10⁶psi
Compressive Yield Strength13200.0psi
Hardness86.0shore D
Heat Distortion Temperature138.0°F
Water Absorption0.17%
Handling Properties
ValueUnitsTest Method / Conditions
Original Viscosity (77°F)4000.0cps
Maximum Exotherm (77°F)115.0
Properties

High Strength: Compressive strength of EM CBC IV develops to 7200 psi after 24 hrs at 25° C with an approximate 2 to 1 ratio of aggregate to epoxy.

Regulatory & Compliance

Regulatory & Compliance

Florida DOT type A&B, Georgia DOT Type II, Louisiana DOT Type 1B.

Safety & Health

Precautions
  • May produce skin irritations.
  • Skin contact should be avoided by the use of protective clothing such as rubber gloves and eye protection.

Storage & Handling

Pot Life (77°F)
Minimum 40 minutes