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Polycorp 1036 Semi-Hard Flexible Ebonite

Polycorp 1036 is a black 85 A durometer (35 D) combination of natural rubber and synthetic rubber manufactured with or without soft natural rubber tie gum. It provides excellent chemical resistance at elevated temperature. It is FDA compliant as per 21CFR177.2600.

Polymer Name: Ebonite

Features: Flexible

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Identification & Functionality

Chemical Family
Polymer Name
Technologies

Features & Benefits

Materials Features

Applications & Uses

Application Notes
  • Skive – use closed skive construction
  • Repair – Same.
  • Cured Durometer – Shore A durometer of top surface: 85 ± 10. Shore D durometer of top surface: 35 ± 10.
Curing

Cure time adjustments may be required to compensate for specific conditions. See Section 10 of the Application Manual for detailed instructions. All recommendations below are for lining thicknesses up to ¼”.

Autoclave Method – 3/16” & 1/4” thickness: 3 hours at 260°F/127°C (20 psi).

Internal Steam Method – 3/16” & 1/4” thickness: 6 hours at 267°F/131°C (20 psi).

Atmospheric Steam Method - Up to 1/4” thickness: Minimum 30 hours at 212°F /100°C Lower durometer readings may result with this type cure.

Properties

Typical Properties
ValueUnitsTest Method / Conditions
Adhesion to Metalmin. 25lbf/inD429
Elongation at Breakmin. 50%D412
Hardness (Face)25 - 45Shore DD2240
Operating Temperature Range for Optimum Service Life50 - 200°F
Specific Gravity1.18D297
Tensile Strengthmin. 1000psiD412
Note

All physical property values developed and measured using a press-cured sample sheet prepared in accordance with ASTM D3182.

Regulatory & Compliance

Certifications & Compliance

Technical Details & Test Data

Adhesive Notes

For proper adhesion, temperatures must be over 60°F (15°C) and must not exceed 120°F (49°C). Use adhesives in well ventilated area.

Coat Polycorp Adhesive

Approved Equivalent

1st Coat on Metal C-90 Primer Chemlok 289
2nd Coat on Metal C-91 Intermediate Chemlok 290
3rd Coat on Metal C-202S Tack Chemlok 286
4th Coat on lining C-202S Tack Chemlok 286

Safety & Health

Precautions
  • This is a hard rubber compound. Over curing will cause brittleness.
  • Do not use in transport equipment. This lining may not be suitable for equipment that may be exposed to extremely low temperatures. If temperatures will be below 32°F/0°C.
  • Cool down to 120°F/49°C before releasing pressure during pressure cure.
  • Do not ship lined tank below 20°F.

Storage & Handling

Storage

Store in a cool and dry area

Shelf Life
Stored below 50°F (10°C) 180 days
Stored between 51 and 70°F 90 days
Stored between 71 and 90°F 45 days
Do not store above 90°F (32°C)  

 

Depending on storage conditions it may be possible to use rubber linings beyond the recommended shelf life however additional testing must be completed.

Storage, handling and application methods must conform to the Polycorp Rubber Lining Application Manual.