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Polycorp 1038 Semi-Hard Chemical Cure

Polycorp 1038 is a black, 85 A/35D durometer chemical cure semi-hard natural rubber with soft natural rubber tie gum. Repair stock for black semi-hard natural rubber. It is FDA compliant as per 21CFR177.2600. For FDA application use cure activator C-600.

Polymer Name: Natural Rubber Latex

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Knowde Enhanced TDS

Identification & Functionality

Technologies

Applications & Uses

Cure Method
Application Notes
  • Skive – use closed skive construction
  • Repair – Same.
  • Cured Durometer – Shore A durometer of top surface: 85 ± 10.
  • Special Treatment After Application - Brush the rubber surface with three (3) separate coats of C-600 activator. Allow to dry for 30 minutes between each coat.
Curing

Cure time adjustments may be required to compensate for specific conditions. See Section 10 of the Application Manual for detailed instructions. All recommendations below are for lining thicknesses up to ¼”.

Ambient - The chemical cure lining will vulcanize in about three (3) weeks at 75°F/24°C.

Atmospheric Steam Assist – Introduce exhaust steam sufficient to insure contact with all surfaces. Approximately 8-12 hours in exhaust steam will be required to cure lining. More time may be necessary in a large tank, or if heat losses are large.

Properties

Color
Typical Properties
ValueUnitsTest Method / Conditions
Adhesion to Metalmin. 25lbf/inD429
Elongation at Breakmin. 50%D412
Hardness (Face)25 - 45Shore DD2240
Operating Temperature Range for Optimum Service Life50 - 185°F-
Specific Gravity1.67-D297
Tensile Strengthmin. 1000psiD412
Note

All physical property values developed and measured using a press-cured sample sheet prepared in accordance with ASTM D3182.

Regulatory & Compliance

Certifications & Compliance

Technical Details & Test Data

Adhesive Notes

For proper adhesion, temperatures must be over 60°F (15°C) and must not exceed 120°F (49°C). Use adhesives in well ventilated area.

Coat Polycorp Adhesive

Approved Equivalent

1st Coat on Metal C-90 Primer Chemlok 289
2nd Coat on Metal C-91 Intermediate Chemlok 290
3rd Coat on Metal C-202S Tack Chemlok 286
4th Coat on lining C-202S Tack Chemlok 286

Safety & Health

Precautions
  • This is a hard rubber compound. Over curing will cause brittleness.
  • Do not use in transport equipment. This lining may not be suitable for equipment that may be exposed to extremely low temperatures. If temperatures will be below 32°F/0°C.
  • Cool down to 120°F/49°C before releasing pressure during pressure cure.
  • Do not ship lined tank below 20°F.

Storage & Handling

Storage

Store in a cool and dry area

Shelf Life
Stored below 50°F (10°C) 180 days
Stored between 51 and 70°F 90 days
Stored between 71 and 90°F 45 days
Do not store above 90°F (32°C)  

 

Depending on storage conditions it may be possible to use rubber linings beyond the recommended shelf life however additional testing must be completed.

Storage, handling and application methods must conform to the Polycorp Rubber Lining Application Manual.