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Polyglass Coatings EP-521 Low VOC

Polyglass Coatings EP-521 Low VOC Primer is a high-solids, two component, low VOC epoxy primer. It provides excellent corrosion resistance combined with superior impact resistance.

Product Type: 2K (2 component) Coating, Epoxy Coating, Primer, Solventless & High Solids Coating

Application Area: Cranes, Drilling Applications, Travel Trailers

Compatible Substrates & Surfaces: Aluminum, Fiberglass, Metal, Stainless Steel, Steel

Features: Corrosion Resistant, High Impact Resistance, Low VOC

Application Method: Spray

Chemical Family: Epoxy & Epoxy Derivatives

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Identification & Functionality

Features & Benefits

Product Features
  • Available in multiple colors
  • Ability to fill a sandblast profile in one coat
  • Formulated for use where high impact resistance is required
  • Quick dry time and a 3 day topcoat window
  • No induction required
  • VOC Compliant

Applications & Uses

Application Method
Compatible Substrates & Surfaces
Recommended Uses

EP-521 Low VOC Primer is intended for industrial applications; either new build or maintenance. EP521 Low VOC Primer is suitable for application on steel, aluminum, stainless steel, fiberglass, and other ferrous metals. This primer must be topcoated to achieve the best results.

EP-521 Low VOC Primer is not recommended in thin films as a sealer.

Industries:

  • Oilfield & Energy Services
  • Well Service vehicles
  • Cranes and Construction Equipment
  • Trailers
  • Waste and Recycling Industry
  • Garbage Trucks
Mix Ratio

5 parts by volume of component A and 1 part by volume of component B. The recommended temperature when mixed is 68-77°F (20-25°C).

Surface Preparation

Surface must be free of all contaminants such as dust, oil, grease and salt. It is recommended that all steel and other ferrous surfaces be sandblasted a minimum of SSPC-SP6 or mechanically sanded with 80 grit sandpaper.

Application Method

EP-521 Low VOC Primer can be applied using most spray systems, although electrostatic sprayers are not recommended. Apply 1-2 coats as required to achieve the desired film thickness. Allow sufficient flash time between coats especially with higher film builds applied (20-30minutes).

Spray Gun Setup
Feed Type Fluid Tip Application Pressures (Heel of Gun) Fluid Delivery
Siphon Feed 1.6 - 1.8 mm 40 - 50 psi  
Gravity Feed 1.6 - 1.8 mm 30 - 40 psi  
Pressure Feed 1.4 - 1.8 mm 50 - 60 psi 10 - 14 oz/min
Air Assist Airless 9 - 11 Thou 1000 - 1800 psi  
Airless 11 - 13 Thou 1700 - 3000 psi  
Spray Viscosity

Polyglass Coatings EP-521 Low VOC - Spray Viscosity

Note: Spraying viscosity and thinning will depend on ambient conditions, spray equipment used, and the desired surface finish.

If required, recommended spraying viscosity is achieved by reducing with one of the following Endura Low VOC Epoxy reducers. These will maintain VOC compliance of EP-521 Low VOC Primer.

VOC content of the following Reducers: (0g/l, 0 lbs/gal)

[FTH0016] Low VOC Epoxy Reducer - Regular

[FTH0027] Low VOC Epoxy Reducer - Slow

Film Build

Endura EP-521 Low VOC Epoxy Primer has a recommended film build thickness of:

WFT (Unreduced) 5.5 - 9 mils

140 - 230 microns

DFT 3 - 5 mils

76 - 127 microns

The recommended dry film thickness is above the blast/ sanding profile.

Theoretical coverage at 1.0 mil (25 microns) DFT: 901 ft² per gallon at 100% transfer efficiency

Dry Times
  20°C 30°C 40°C
Top Coat 3 Hours 2 Hours 1 - 2 Hours
Full Cure 7 - 9 Days 5 - 6 Days 3 - 4 Days

 

Note: Dry Times are subject to ambient conditions (temperature and humidity) and good airflow and film build of primer.

For best results, surface temperature must be 86°F (30°C) or less before top coating. Maximum re-coat window without sanding is 3 days at 68°F (20°C). Recommended Sanding 180 – 220 grit after the topcoat window has been exceeded.

If EpoCat is used, the topcoat window is 12 hours maximum. If the substrate crosses the dew point, there is potential for the primer film to absorb moisture and cause adhesion problems leading to delamination. Booth temperature should be maintained between prime coat and topcoat to avoid this issue.

Top Coating Infomation

This Product can be top coated with the entire range of Endura topcoat products.

Clean Up

Clean all equipment immediately after use with Endura High Strength Gun Wash, Endura epoxy reducer or Endura EX-2C thinner.

Properties

Finish
Low Gloss
Typical Properties
ValueUnitsTest Method / Conditions
Volume Solids Mixed (1:1)54 - 58%-
VOC Mixed (Unreduced)238.0g/lEPA Method 24
Specifications
ValueUnitsTest Method / Conditions
Solvent Resistance (100 MEK Rubs)No Failure-ASTM D4752
Impact Resistance (30 in. lbs)No Failure-ASTM D2794
Flexibility (1/4 in. Mandrel Bend)No Failure-ASTM D522
Service Temperature-40 to 121°C-

Safety & Health

Environmental Conditions

For optimum coating performance product, substrate and ambient temperature should be between 68°F-77°F (20°C-25°C). To prevent condensation during application the surface temperature must be 5°F (3°C) or more above the dew point at all times.

Packaging & Availability

Ordering Information (Sizing)
1 Mixed Quart (3.78 L)
Comp A - White #1 FEA0851-035 3.15 L
Comp A - Green #15 FEA0852-035 3.15 L
Comp A - Blue #20 FEA0853-035 3.15 L
Comp A – Black #1 FEA0854-035 3.15 L
Comp A – Beige#1 FEA0855-035 3.15 L
Comp A – Red #25 FEA0857-035 3.15 L
Comp A – Red #26 FEA0859-035 3.15 L
Comp B FEB0850-022 0.63 L

 

1 Mixed Quart (3.78 L)
Comp A - White #1 FEA0851-055 15.75 L
Comp A - Green #15 FEA0852-055 15.75 L
Comp A - Blue #20 FEA0853-055 15.75 L
Comp A – Black #1 FEA0854-055 15.75 L
Comp A – Beige#1 FEA0855-055 15.75 L
Comp A – Red #25 FEA0857-055 15.75 L
Comp A – Red #26 FEA0859-055 15.75 L
Comp B FEB0850-035 3.15 L

 

Storage & Handling

Pot Life (25°C, 50% RH)
10 Hours
Shelf Life
3 Years (Component A, 25°C), 2 Years (Component B, 25°C)