Knowde Enhanced TDS
Identification & Functionality
- Technologies
- Product Families
Features & Benefits
- Ready-to-Use Product Features
- Benefits
- Simple preparation.
- Spreads easily.
- Repositioning possible for up to 30 minutes.
- Can be shaped, machined and polished to the required profile and finish.
- Good chemical resistance.
- Good adhesion to a variety of metals, ceramics and hard plastics.
- Does not shrink.
Applications & Uses
- Markets
- Applications
- Basic Uses
MIX2FIX Machinable Ceramic spreads easily and will fill large and small gaps on both horizontal and vertical surfaces. It can be successfully applied to metal, ceramics,tiles, concrete, wood, and some hard plastics. When fully cured, conventional metalworking techniques can be used to file, machine, drill and polish the finished repair. Use MIX2FIX Machinable Ceramic to repair worn components, including shafts and keyways, rams, bearing and pump housings, shafts, pipes; sealing surfaces on flanges and joints; and as a general-purpose repair product for metal castings, profiles, extrusions, and plates.
- Applications Limitations
- Does not adhere to polyethylene, polypropylene or PTFE.
- See performance data for temperature limits.
- Do not apply at temperatures below 41°F (5°C).
- Not intended for structural applications.
- How to use
Surface preparation
All surfaces should be clean, dry and free from all contamination, particularly oils and greases, which will impair bond and could lead to premature failure. Ideally surfaces should be abraded with a fine emery cloth, followed by a solvent wipe with dry acetone or commercially available degreaser. Apply mixed product immediately after cleaning to avoid possible post-cleaning contamination.
Mixing and application
Small quantities of product can be mixed by hand using a spatula or palette knife; larger quantities can be machine mixed. Wear impermeable gloves when mixing or handling uncured product. Measure out equal volumes or weights of hardener and resin using different utensils for each to avoid contamination. Use only the amount needed for the job at hand. Mix together thoroughly for a minimum of 3 minutes until uniform in color. Use a spatula or palette knife to apply to clean, dry surface and remove excess material before the paste has cured. Mixed product should be used within 10 to 15 minutes to ensure maximum adhesion, as applying product after this time may impair bond strengths. To achieve a glossy finish, smooth the surface immediately after application with a knife moistened with a solvent such as acetone or mineral spirits. Working time is 60 minutes at 68°F (20°C), but it is recommended that repairs be completed with-in 30 minutes to avoid disturbing the repair as it begins to set. Do not apply below 41°F (5°C). MIX2FIX Machinable Ceramic will start setting within an hour at 68°F (20°C), depending on volume and temperature: the greater the volume (or higher the temperature), the faster it will set. Allow 6 hours before handling and 48 hours before returning to service. It can be shaped, filed and polished after 48 hours.
Properties
- Cured Properties
- Uncured Properties
| Value | Units | Test Method / Conditions | |
| Chemical Resistance | Resistant to hydrocarbons, ketones, alcohols, esters, halocarbons, aqueous salt solutions, dilute acids and bases | — | — |
| Compressive Strength | 10,000 (69) | psi (MPa) | ASTM D695 |
| Hardness, Shore D | 80.0 | Shore D | ASTM D2240 |
| Lap Shear Tensile Strength On Steel | min. 1,015 (7.0) | psi (MPa) | ASTM D1002 |
| On Aluminum | min. 7.0 | MPa | ASTM D1002 |
| Physical Appearance | Dark blue/gray solid | — | — |
| Taber Abrasion (1000 Cycles+1 Kg Load, H18 Wheels) | max. 1.0 | gm | — |
| Temperure Limits Continuous | 4 to +248 (-20 to +120) | °F(°C) | — |
| Temperure Limits Intermittent | 4 to +302 (-20 to +150) | °F(°C) | — |
| Tensile Strength | 2,500 (17.5) | psi (MPa) | ASTM D925 |
| Value | Units | Test Method / Conditions | |
| Applicion Temperure | 50 to 95 (10 to 35) | °F(°C) | — |
| Composition | Mineral- and ceramic-filled epoxy resin | — | — |
| Handling Time 68°F (20°C) | 6.0 | hours | — |
| Maximum Thickness In One Pass (<12 Mm) | max. 0.47 | — | — |
| Mixed Density | 12.8 (1.54) | lb/gl( g/cm3)) | — |
| Mixing Rio By Weight And Volume | 0.04236111111111111 | — | — |
| Odor (Hardener) | Faint amine smell (no odor when cured) | — | — |
| Physical Appearance | Paste | — | — |
| Return To Service Time (73°F (23°C)) | 48.0 | hours | — |
| Viscosity | 25,00,000 | cps | — |
| Work Life (68°F (20°C)) | 1.0 | hour | — |
Safety & Health
- Health Precautions
Contains Epoxy Resin. Epoxies are skin/eye irritants and known sensitizers. Direct product contact may cause an allergic reaction in some individuals. Avoid skin/eye contact. Wear impermeable gloves when mixing or handling uncured product. Inhalation of dust may be harmful. Avoid inhalation of dust. Wear dust mask and protective eyewear when sanding cured product. Ingestion of product may be harmful. Avoid ingestion. KEEP OUT OF THE REACH OF CHILDREN.
Packaging & Availability
- Packaging
Available for private label. Packaging options to be determined. Minimum batch quantities apply.