Knowde Enhanced TDS
Identification & Functionality
- Chemical Family
- Polymer Name
- Technologies
- Product Families
Features & Benefits
- Materials Features
- Features
- Firm rubbers with Shore A90 or D45
- Hard, yet flexible
- Easy-to-use formulations
- Reproduce fine details
- Make tough, long-lasting molds, tools & parts
Applications & Uses
- Applications
- Plastics & Elastomers End Uses
- Mixing and Curing
- Before use, be sure that Parts A and B are at room temperature and that all tools are ready. Surface and air temperatures should be above 60°F during application and for the entire curing period.
- Check mix ratio. Weigh Part B into a clean metal or plastic mixing container and then weigh the appropriate amount of Part A into the same container. Mix thoroughly. Hand mixing with a Poly Paddle is best to avoid mixing air into the rubber. While mixing, scrape the sides and bottom several times to ensure thorough mixing. Pour the rubber as soon after mixing as possible for best flow and air bubble release. Vacuum degassing helps to provide bubble-free molds, but is usually not necessary.
- Allow rubber to cure at room temperature, 77°F (25°C). Carefully demold after approximately 16 hours. Final cure properties are obtained in about seven days, but molds may be used with care after curing for 24-48 hours. Heat accelerates the cure -- low temperatures slow the cure. Avoid curing in areas where the temperature is below 60°F (15°C).
- Both Parts A and B react with atmospheric moisture and, therefore, should be resealed or used up as soon as possible after opening. Before resealing, Poly Purge, a heavier-than-air, dry gas, can be sprayed into open containers to displace moist air and extend storage life. For 55-gallon drums of Parts A and B, affix Drierite® cartridges on the small bung during dispensing to protect product from moist air entering the drum.
Properties
- Physical Form
- Typical Properties
| Value | Units | Test Method / Conditions | |
| Mix Ratio By Weight | 100A:20B | — | — |
| Hardness | 45 | Shore D | — |
| Pour Time | 19 | minutes | — |
| Demold Time (at 73°F) | 16 | hours | — |
| Cured Color | Varies | — | — |
| Mixed Viscosity | 1600 | cP | — |
| Specific Volume | 26.4 | in3/lb | — |
| Specific Gravity | 1.08 | — | — |
| Elongation | 327 | % | — |
| Tensile Strength | 1426 | psi | — |
| Die C Tear Strength | 380 | pli | — |
Technical Details & Test Data
- Model Preparation
- Porous models, such as wood, plaster, stone, pottery or masonry must be sealed. Multiple coats of paste wax dried and buffed will seal most surfaces. Potters soap can be used as a sealer for plaster. Lacquer, paint, PVA, and Pol-Ease® 2350 Release Agent also work well as sealers for many surfaces. The properly-sealed model should then be coated with a release agent (e.g., Pol-Ease® 2300 Release Agent). Alternatively, PolyCoat, a sealer and semi-permanent release agent, can be used on most porous or non-porous models. Porous models must be vented from beneath to prevent trapped air from forming bubbles in the rubber.
- Models made of sulfur-containing modeling clay (e.g., Roma Plastilina) should be sealed with shellac. [CAUTION: When shellac is used as the sealer, it must be thoroughly coated with release agent because polyurethane rubbers bond tenaciously to shellac.]
- Non-porous models (e.g., metals, plasticine, wax, glazed ceramics, fiberglass and polyurethanes) should be coated with release agent such as Pol-Ease® 2300 Release Agent or PolyCoat.
- If there is any question about the compatibility between the liquid mold rubber and the prepared model surface, perform a test cure on an identical surface to determine that complete curing and good release are obtained.
- Product Details
- USING THE MOLD: Typically, no release agent is necessary when casting plaster or wax in Poly 81-Series molds. For casting plaster: sponge, dip or spray the mold with Pol-Ease® Mold Rinse and then pour plaster on the wet mold to reduce air bubbles in the plaster and aid release. For casting resin, first spray the mold with Pol-Ease® 2300 Release Agent or PolyCoat. For casting concrete, use a form release, such as Pol-Ease® 2650 or 2601. Avoid solvent-containing releases since they can cause mold distortion (i.e., shrinkage or swelling). After repeated casting with certain resins, plaster and concrete, molds may shrink slightly since these materials extract oils from the mold. The proper selection of release agent and/or barrier coat can minimize this effect. If shrinkage becomes evident, a light application of Pol-Ease® Mold Dressing can help to restore the mold to its original dimensions. Poly 81-Series molds last many years if stored undistorted on a flat, non-porous surface in a cool, dry location out of direct sunlight. If occasional outdoor use is required, add 0.5% UV Additive to the total mix weight to reduce the characteristic surface degradation caused by sunlight. Never store Poly 81-Series molds outside as UV exposure will eventually degrade the rubber.
- CLEAN UP: Wipe tools clean before the rubber cures. Denatured ethanol is a good cleaning solvent, but is highly flammable and must be handled with caution. Coat work surfaces with wax, Pol-Ease® 2300 Release Agent or PolyCoat so that cured rubber can be easily removed.
Safety & Health
- Safety
- Part A: Keep out of reach of children. Avoid breathing fumes, vapors, sprays, or mists. Use only outdoors or with adequate general or local exhaust ventilation to minimize exposure levels. If needed, a NIOSH-approved respirator with organic vapor cartridge may be used. If inhaled and breathing is difficult, remove victim to fresh air and keep at rest in a position comfortable for breathing. If experiencing respiratory irritation, seek medical attention. Wear impervious gloves, such as butyl rubber or nitrile rubber. Wash skin thoroughly with soap and water after handling. If skin irritation or rash occurs, get medical advice or attention. Wear eye protection, such as chemical safety glasses/googles. If in eyes, rinse cautiously with water for several minutes, removing contact lenses if present and easy to do. Store in a well-ventilated place and keep container tightly closed.
- Part B: Keep out of reach of children. Do not breathe fumes, vapors, sprays, or mists. Use with adequate general or local exhaust ventilation to minimize exposure levels. If needed, a NIOSH-approved respirator with organic vapor cartridge may be used. If inhaled, remove victim to fresh air and keep at rest in a position comfortable for breathing. Wear impervious gloves, such as butyl rubber or nitrile rubber. Wash skin thoroughly with soap and water after handling. Wear eye protection, such as chemical safety glasses/googles. If in eyes, rinse cautiously with water for several minutes, removing contact lenses if present and easy to do. If eye irritation persists, get medical advice or attention. If spilled, collect spillage and avoid release to the environment.
Storage & Handling
- Shelf Life
For best results, store products in unopened containers at room temperature (60-90°F/15-32°C). Use products within six months. Part Bs darken with age, but product performance is not affected.