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QuakeBond™ 300SR

1 of 8 products in this brand
QuakeBond™ 300SR (Saturating Resin) is a two-component, high-strength, low-viscosity structural epoxy-resin. The low viscosity and long pot life, with fast cure time, are designed for high-volume saturating of heavy reinforcement fabrics using an impregnator machine. Combined with carbon or glass reinforcement, 300SR Saturating Resin produces fiber composite laminates with exceptional strength, durability, and chemical resistance. The convenient color-coded components and the 2:1 volumetric mix ratio is user friendly. QuakeBond™ 300SR is a 100% solids formulation with low toxicity and low odor during the cure.

Product Type: 2K (2 component) Adhesive, Epoxy Adhesive, Solvent free (100% Solids) Adhesive

Compatible Substrates & Surfaces: Concrete, Masonry, Metal, Steel, Wood

Chemical Family: Epoxy & Epoxy Derivatives

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Identification & Functionality

Features & Benefits

Advantages
  • Long pot life.
  • High-strength, high-modulus, low-viscosity structural adhesive.
  • Fully compatible and excellent adhesion to QuakeWrap® carbon and glass fabrics.
  • Convenient 2:1 mix ratio, by volume.
  • 100% solvent-free.
  • Color-coded components (pigmented syrup & amber liquid) to ensure proper mixing control.
  • Nearly odor-free.
  • Low toxicity during cure.

Applications & Uses

Compatible Substrates & Surfaces
Uses
  • Saturating carbon and glass fabrics for structural retrofit applications.
  • Adhesive for bonding external reinforcement to concrete, masonry, and wood.
  • A moisture barrier (water-resistant) system when used in conjunction with QuakeWrap® carbon or glass fabrics.
  • As a binder for epoxy mortar repairs.
Coverage
  • Applied as saturating resin to a fabric with a density of 27oz/yd2 achieves a yield of 50ft2/gal.
  • Yield varies slightly for different fabric densities.
Application Equipment

Wet Layup:

  • A saturating machine is recommended for impregnating fabrics, but trowels or spatulas may be used for smaller projects or smaller areas of fabric.
  • Use a squeegee for the removal of excessive resin.

Dry Layup:

  • Rollers and squeegees are to be used for saturation.
Surface Preparation

For Bond-Critical Applications:

  • Surfaces must be entirely free of oil, grease, dirt, detergent, laitance, curing compounds, coatings, or other contaminants that may interfere with adhesion.

Steel:

  • Immersion Service: SSPC-SP10 near-white blast cleaning with 3.0 mil profile.
  • Non-Immersion Service: SSPC-SP6 - commercial blast cleaning with 2.0 mil profile.

Concrete:

  • Concrete shall be properly cured and no longer outgassing before application.
  • Final prepared surface should be clean and rough.
  • The concrete surface should be prepared to a minimum concrete surface profile (CSP) 2 as defined by the ICRI surface-profile chips.

For Contact-Critical Applications:

  • Surfaces must be entirely free of oil, grease, dirt, detergent, laitance, curing compounds, coatings, or other contaminants that may interfere with adhesion.
  • Surface voids should be patched, and materials and coatings with low compression strengths and elastic moduli should be removed.

For Applications of Additional Layers:

  • In multiple-ply applications where previous layers are cured, interlayer surface preparation, such as light sanding and void filling is required.
Mixing
  • Prior to mixing, all products should be preconditioned to room temperature (65 - 85 °F / 18 - 29 °C).
  • Proportion parts “A” and “B” to a 100:42.7 weight ratio.
  • Mix thoroughly for 3 minutes using a paddle and a mechanical drill at low speed (400 - 600 rpm) until a uniform color is achieved.
  • Mix only the quantities that can be used within the pot life.
  • Do not thin; solvents will prevent proper cure.
  • Begin application immediately.
Application

Wet Layup:

  • Use QuakeBond™ 300SR in conjunction with the saturating machine to impregnate carbon or glass fabrics.
  • For smaller projects or smaller areas of fabric, the fabrics may be saturated by hand; pour mixed 300SR onto the fabric and use a trowel or spatula to spread the resin into the fabric.
  • Turn the fabric over and repeat the process, ensuring that the fabric is thoroughly saturated.
  • Use a squeegee or putty knife to remove excess resin from the fabric before installing the fabric on the structural element.
  • Once the saturated fabric is installed, remove all entrapped air bubbles with gloved hands; a plastic laminating roller can be used as well.
  • Do not disturb installed saturated fabric for 24 hours.
Cleanup
  • Collect with absorbent material, flush with water.
  • Clean up using acetone or other ketone solvents.
  • Dispose waste in accordance with local disposal regulations.
Limitations
  • QuakeBond™ 300SR may not cure properly in temperatures below 40°F (4°C).
  • Do not thin this epoxy with solvents.
  • The product should not be used on damp substrates or installed in wet environments.

Properties

Typical Properties
ValueUnitsTest Method / Conditions
Viscosity (Mixed, 77°F)1250.0cps-
Mix Ratio (Weight, A:B)100:42.7--
Gel Time (Pot Life, 77°F)67.0minutes-
Full Cure Time (77°F, ambient cure)7.0Days-
Full Cure Time (176°F, heated cure)8.0hours-
Density (77°F, Part A)9.67lb/gal-
Density (77°F, Part B)8.27lb/gal-
Tensile Strength10000.0psiASTM D-638
Tensile Modulus244200.0psiASTM D-638
Compressive Strength14700.0psiASTM D-695
Compressive Modulus381900.0psiASTM D-695
Flexural Strength15100.0psiASTM D-790
Flexural Modulus501000.0psiASTM D-790
Glass Transition (Tg, 77°F)143.3°F-
Glass Transition (Tg, 176°F)176.0°F-
Water Absorption (24 Hour)max. 0.5% gain-
Water Absorption (14 Days)max. 0.5% gain-
Hardness85.0Shore D-

Packaging & Availability

Packaging Type
Packaging
  • Each of the components is supplied in 55-gallon (208L) drums, 5-gallon (19L), or 1-gallon containers, resulting in 157-gallon, 15-gallon, and 3-gallon kits.
  • Ships DOT non-regulated.

Storage & Handling

Shelf Life & Storage

Shelf life is 1 year from the marked date of manufacture when unopened and stored in a dry, covered area at temperatures between 65 - 85 °F (18 - 29 °C).

Keep away from heat, flame, and ignition sources.