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LNP™ LUBRICOMP™ Compound DX07404H

1 of 365 products in this brand
LNP LUBRICOMP DX07404H compound is based on Polycarbonate (PC) resin containing proprietary lubricant. Added features of this grade include: Healthcare, Wear Resistant.

Polymer Name: Polycarbonate (PC)

Additives Included: Lubricant (Unspecified)

Processing Methods: Injection Molding

Flexural Modulus: 2380.0 - 2380.0 MPa

Technical Data Sheet

Knowde Enhanced TDS

Identification & Functionality

Additives Included
Chemical Family
Polymer Name
Plastics & Elastomers Functions
Technologies

Features & Benefits

Features

Improved “slip-stick”, low squeak, lower COF equipment than unmodified PC.

Applications & Uses

Plastics & Elastomers Processing Methods
Recommended Applications
  • Surgical stapler internals
  • Laparoscopic surgical tool internals
  • Trocar latches
  • Insulin pen dials, screw, and sleeve
  • Inhaler dose counter buttons
  • Fluid coupling quick disconnect
Possible Applications in Thin-Wall Healthcare

Drug delivery, lab equipment, injector pens/oump, medical connectors.

Properties

Mechanical Properties
ValueUnitsTest Method / Conditions
Tensile Stress (Yield, Type I, 5 mm/min) ¹¹60MPaASTM D638
Tensile Stress (Break, Type I, 5 mm/min) ¹¹50MPaASTM D638
Tensile Strain (Yield, Type I, 5 mm/min) ¹¹5%ASTM D638
Tensile Strain (Break, Type I, 5 mm/min) ¹¹54%ASTM D638
Tensile Modulus (at 5 mm/min) ¹¹2490MPaASTM D638
Flexural Stress (Break, 1.3 mm/min, 50 mm span) ¹¹89MPaASTM D790
Flexural Modulus (at 1.3 mm/min, 50 mm span) ¹¹2380MPaASTM D790
Tensile Stress (Yield, 5 mm/min) ¹¹59MPaISO 527
Tensile Stress (Break, 5 mm/min) ¹¹49MPaISO 527
Tensile Strain (Yield, 5 mm/min) ¹¹5%ISO 527
Tensile Strain (Break, 5 mm/min) ¹¹58%ISO 527
Tensile Modulus (at 1 mm/min) ¹¹2270MPaISO 527
Flexural Stress (Break, 2 mm/min) ¹¹81MPaISO 178
Flexural Modulus (at 2 mm/min) ¹¹2380MPaISO 178
Physical Properties
ValueUnitsTest Method / Conditions
Density ¹¹1.25g/cm³ASTM D792
Moisture Absorption (at 23°C, 50% RH, 24hrs) ¹¹0.14%ASTM D570
Mold Shrinkage (flow) ᵍ ¹¹0.4 - 0.6%SABIC method
Mold Shrinkage (xflow) ᵍ ¹¹0.5 - 0.7%SABIC method
Mold Shrinkage (flow, 24 hrs) ᵍ ¹¹0.5 - 0.7%ASTM D955
Mold Shrinkage (xflow, 24 hrs) ᵍ ¹¹0.5 - 0.7%ASTM D955
Moisture Absorption (at 23°C, 50% RH) ¹¹0.18%ISO 62
Thermal Properties
ValueUnitsTest Method / Conditions
Heat Deflection Temperature (at 0.45 MPa, 3.2 mm, Unannealed) ¹¹135°CASTM D648
Heat Deflection Temperature (at 1.82 MPa, 3.2mm, Unannealed) ¹¹124°CASTM D648
Coefficient of Thermal Expansion (at -30°C to 30°C, flow) ¹¹0.0000641/°CASTM D696
Coefficient of Thermal Expansion (at -30°C to 30°C, xflow) ¹¹0.0000651/°CASTM D696
Heat Deflection Temperature/Bf (at 0.45 Mpa, Flatw 80*10*4, sp=64mm) ¹¹135°CISO 75/Bf
Heat Deflection Temperature/Af (at 1.8 Mpa, Flatw 80*10*4, sp=64mm) ¹¹125°CISO 75/Af
Impact Properties
ValueUnitsTest Method / Conditions
Izod Impact (Notched, at 23°C) ¹¹133J/mASTM D256
Izod Impact (Unnotched, 80*10*4, at 23°C) ¹¹179kJ/m²ISO 180/1U
Izod Impact (Notched, 80*10*4, at 23°C) ¹¹11kJ/m²ISO 180/1A
Injection Molding
ValueUnitsTest Method / Conditions
Drying Temperature ⁷120°C
Drying Time ⁷2 - 4Hrs
Maximum Moisture Content ⁷0.02%
Melt Temperature ⁷280 - 300°C
Front - Zone 3 Temperature ⁷280 - 300°C
Middle - Zone 2 Temperature ⁷270 - 290°C
Rear - Zone 1 Temperature ⁷260 - 280°C
Mold Temperature ⁷80 - 110°C
Note
  • ᵍ Measurements made from Laboratory test Coupon. Actual shrinkage may vary outside of range due to differences in processing conditions, equipment, part geometry and tool design. It is recommended that mold shrinkage studies be performed with surrogate or legacy tooling prior to cutting tools for new molded article.
  • ⁷ Injection Molding parameters are only mentioned as general guidelines. These may not apply or may need adjustment in specific situations such as low shot sizes, large part molding, thin wall molding and gas-assist molding.
  • ¹¹ The information stated on Technical Datasheets should be used as indicative only for material selection purposes and not be utilized as specification or used for part or tool design.
 

Technical Details & Test Data

LNP™ Compounds Wear and Friction Solutions Medical Devices

For a medical device, whether it be a drug delivery pen or a laparoscopic surgical tool, repeatable and efficient motion is critical to performance. The friction between moving parts plays a large role in how a device is perceived and accepted by both consumers and healthcare professionals. LUBRICOMP™ and LUBRILOY™ compounds can help deliver the performance required.

Growing List of Demands

The demands on wear and friction materials for medical devices grow as sterilization and cleaning techniques evolve, parts get smaller and thinner, and market trends move towards more consumer friendly styling and colors. Add the heightened emphasis on system cost optimization and the need for innovative internally lubricated thermoplastic solutions expands.

Internally Lubricated Compounds

The addition of an internal lubricant to a thermoplastic material can reduce the coefficient of friction between two plastic parts, allowing them to slide past each other smoothly with minimal wear. Traditional lubricants like medical grade silicone and PTFE can be combined with advanced PC copolymer technology to deliver the required performance in thin wall parts.

 

Packaging & Availability

Regional Availability
  • Americas
  • Asia
  • Europe
  • North America