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Mar-Con® 551 Polycarbonate (Forming Grade)

1 of 4 products in this brand
Mar-Con® 551 Polycarbonate (Forming Grade) is an abrasion resistant plastic sheet product designed for a variety of high performance end uses in which the sheet will be heat formed or bent into soft radius shapes. It is a premium, high optic grade, polycarbonate sheet, coated with SciCron’s Mar-Con 551 advanced technology crosslinked coating. This coating has excellent resistance to a wide variety of chemicals and solvents and is considerably more abrasion resistant than the polycarbonate plastic substrate. This combination of properties provides enhanced resistance to hazing, abrasion, and marring of the sheet surfaces from cleaning, handling, and defacement efforts. Mar-Con® 551 Polycarbonate - FG also exhibits excellent impact resistance and flame spread properties. This product can be used in many more applications than would be practical for an uncoated polycarbonate sheet. Mar-Con 551 can also be applied to thin gage materials without suffering from distortions caused by typical thermal curing coating processes.

Polymer Name: Polycarbonate (PC)

Physical Form: Sheets

Features: Abrasion Resistant, Chemical Resistant, Cleanable, Durable, Excellent Solvent Resistance, Flame Resistant, Flexible, Good Optical Properties, Good Scratch Resistance, Good Smoothness, Graffiti Resistant, High Clarity, High Gloss, High Impact Resistance, High Performance, Mar Resistant

Density: 1200.0 - 1200.0 kg/m³

Tensile Modulus: 93.015 - 93.015 MPa

Color: Black, Bronze, Grey, Transparent

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Identification & Functionality

Chemical Family
Polymer Name
Technologies

Features & Benefits

Features and Benefits
  • Flexible, abrasion resistant, durable surface - The Forming Grade Mar-Con 551 surface, more abrasion resistant than the base plastic, reduces risk of damage to the sheet surfaces from frequent cleaning and handling.
  • Superior chemical and solvent resistance - Reduces risk of solvent or chemical damage to the sheet surfaces.
  • Excellent optical properties - High clarity, high gloss coating on a high optic substrate maintains optimum light transmission without distortion.
  • Advanced technology, uniform surface treatment - Provides enhanced abrasion and chemical resistance without changing the appearance of the polycarbonate surfaces.
  • Graffiti resistance - Easy to clean hydrophobic surface
  • Superior impact resistance - Provides exceptional shatter resistance for safety.
  • Superior flame spread properties - Provides additional protection in a fire.
  • Superior forming and bending properties - Results in optimum heat forming during part fabrication.

Applications & Uses

Markets
Applications

Mar-Con® 551 Polycarbonate - FG is designed to be used where there is concern about abrasion of the surfaces of the plastic sheet from handling and other moderate abuse. It is also designed for applications requiring improved splash and wipe down resistance to many common chemicals and solvents which would normally damage the polycarbonate sheet surfaces. The Mar-Con® 551 FG surface helps prevent such damage from short-term exposures to these materials. Typical applications for Mar-Con® 551 Polycarbonate - FG include formed fabricated items for interiors such as: equipment covers, display components, safety shields, and curved machine guards.

Fabrication

Mar-Con® 551 Polycarbonate - Forming Grade is easily fabricated into flat and bent surface configurations using the same equipment employed with uncoated polycarbonate sheet products. The product is designed to accommodate drape forming and heat bending, however, care must be taken to avoid applying too much heat to prevent damage to the abrasion resistant coating. Soft radii shapes and bends can be achieved which are smooth, clear, and uniform, if recommended forming techniques are employed. Some distortion and loss of mar resistance in a bend area is normal. On tight bends, particularly in thicker materials, there may be some very fine haze lines in the bend area. When solvent welding, it is necessary to remove the coating mechanically to achieve a good bond. Note: This product is not designed for vacuum formed or drawn configurations.

Cleaning

The Forming Grade Mar-Con 551 coated surface can be cleaned with a variety of common cleaners (see reverse side for specific recommendations). Care should be taken to avoid the use of any cleaner or cleaning solution which contains an abrasive. In addition, all wipes, sponges, and drying towels should be clean and free of any grit which could damage the coated surface.

Cleaning and Graffiti Removal

Solvents and Cleaning Liquids Found Effective Under Laboratory Conditions
Aqueous solutions of the following can be applied carefully with a soft cloth or sponge for ordinary dirt and grime.

Joy® Windex®
Formula 409® Sparkle™

Rinse with clean water before drying with a chamois or cellulose sponge.
Never use an abrasive cleaner or scouring pad.
The following solvents, in addition to the above cleaners, can be used to remove graffiti and other stubborn stains.
Isopropyl Alcohol-Methanol
Naphtha (VM&P Grade)-Kerosene
Butyl Cellosolve (for paints, inks, lipstick, etc.)
Always remove residual solvent with an aqueous cleaner and a final rinse with clean water.

Properties

Physical Form
Mechanical Properties
ValueUnitsTest Method / Conditions
Compressive Strength16.0ft-lb/inchASTM D256
Elongation340000.0psiASTM D638
Flexural Modulus12500.0psiASTM D695
Flexural Strength340000.0psiASTM D790
Izod Impact Strength (milled notch)min. 500HrsASTM G154
Tensile Modulus13500.0psiASTM D790
Tensile Strength9500.0psiASTM D638
Ultimate100.0%ASTM D638
UV Exposure (4 hrs Condensation)No Adhesion Loss ∆YI <3--
Physical Properties
ValueUnitsTest Method / Conditions
Specific Gravity1.2-ASTM D792
Taber Abrasion1 - ∆ Hazemax. 8%ASTM D1044
Weighted Steel Wool Rub Resistance2Light Scratches-Internal
Thermal Properties
ValueUnitsTest Method / Conditions
Coefficient of Thermal Conductivity1.35BTU.in/hr.ft2.°FCenco-Fitch
Coefficient of Thermal Expansion3.8 x 10^-5in/in/°FASTM D696
Deflection Temperature (264 psi load)270.0°FASTM D648
Maximum Continuous Service Temperature180.0°F-
Vicat Softening Point310.0°FASTM D1525
Optical Properties
ValueUnitsTest Method / Conditions
Hazemax. 1.0%ASTM D1003
Transmittance, 3mm Transparent Clear - Total88.0%ASTM D1003
Flammability
ValueUnitsTest Method / Conditions
Horizontal Burn (Flame Spread, Less than 1.0)V-2 min. 0.236in/minASTM D635
UL 94 Rating of Uncoated Substrate (Less than 1.0)V-0 min. 0.236inchUL 94

Regulatory & Compliance

Technical Details & Test Data

Chemical Resistance ASTM D-1308

Samples immersed in listed chemicals and then examined for visible attack at 15 minutes, 1 hour, and 24 hours.

Chemical

Time for visible Attack

Acetone < 1 hour
Methyl Alcohol > 24 hours
Isopropyl Alcohol > 24 hours
Kerosene > 24 hours
Toluene < 1 hour
Sodium Hydroxide (10%) > 24 hours
Hydrochloric Acid (10%) > 24 hours
Sulfuric Acid (10%) > 24 hours
Nitric Acid (10%) > 24 hours

 

 

 

 

Packaging & Availability

Availability

Mar-Con® 551 Polycarbonate - Forming Grade is available in clear, black opaque, and transparent gray and bronze tints. Other colors may be available upon special request.
Standard Dimensions
Thickness: 3mm (1/8”), 4.5mm (3/16”), 6mm (1/4”), 9mm (3/8”), 12mm (1/2”) plus films 10-90 mils
Standard Sheet Size: 48” x 96”
Other sizes and thicknesses available upon request.