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Shanghai Sanzheng Polymer Material Silane Cross-Linkable PE Compound 4234

Shanghai Sanzheng Polymer Material Silane Cross-Linkable PE Compound 4234 is sioplas (two steps) silane XLPE compound and suitable for 1kv and below low voltage cable, it is composed by 95% silane crosslinkable low density polyethylene (compound A) and 5% catalyst (compound B). The product has outstanding performance in high speed extrusion, smooth cable surface, wild processing temperature, easy processing and convenient to use.

Polymer Name: Crosslinked Polyethylene (XLPE / PEX)

Processing Methods: Extrusion

End Uses: Cables, Wires

Technical Data Sheet
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Identification & Functionality

Plastics & Elastomers Functions
Technologies

Features & Benefits

Applications & Uses

Plastics & Elastomers End Uses
Plastics & Elastomers Processing Methods

Properties

Typical Properties
ValueUnitsTest Method / Conditions
Dielectric Constant (50Hz, 20°C)2.25GB/T1409
Dielectric Loss Factor (50Hz, 20°C)3×10^-4GB/T1409
Dielectric Strength40.0MV/mGB/T1408.1
Elongation at Break580.0%GB/T1040.3
Impact Brittle Temperature (-76°C)PassGB/T5470
Maximum Elongation at Break Change (Test temperature 135°C, 168 hr)5.2%GB/T8815
Maximum Elongation Change under Load (200±3°C x 15 min x 0.2 MPa)42.0%GB/T2951
Maximum Permanent Elongation Change after Cooled (200±3°C x 15 min x 0.2 MPa)-2.0%GB/T2951
Maximum Tensile Strength Change (Test temperature 135°C, 168 hr)7.0%GB/T8815
Tensile Strength21.0MPaGB/T1040.3
Volume Resistance (20°C)5×10^14Ohm.mGB/T1410

Regulatory & Compliance

Quality Standards
Standard

After crosslinked in the tepid water, the cable made from our product grade 4234 can comply with the standard of IEC60502-2004, GB/T12706-2002.

Technical Details & Test Data

Recommended Processing Technique

Extrusion Equipment

Most extruders for PVC and PE suit for 4234. The recommended equipment and processing technique is as following.

Ratio of Length and Diameter 18-25:1
Diameter 45-120mm
Ratio of Compressing 1.5-3.5
Ratio of Elongation 1:1.0-1:1.5
Filtering Mesh 40/60/40

Extruder processing Temperature and Other Related Settings

  • Temperature Setting: Specific processing temperature should be based on different equipment and pressing conditions, reference settings are as following:
    Feeding section (°C) Compression Section (°C) Measurement Section (°C) Die head and Mold (°C)
    130~155 155~170 170~180 180~200
  • Die head setting: Squeezing extrusion style is recommended.
  • Cooling water temperature: Should not be less than 25°C, gradual cooling water tank is recommended.

Crosslink

After extrusion and cooling, the cable can be cross linked by immersed in hot water (90℃) or exposed in low pressure vapor. The time required for crosslink is based on the thickness of the insulation and the coil size, the thicker the insulation and the greater the coil size, the longer the crosslink time required. The crosslink time can be calculated according to the equation of 4hr/mm for 90°C.