company tower banner
Shanghai Sanzheng Polymer Material Company Logo

Shanghai Sanzheng Polymer Material Silane Cross-Linkable PE Compound 4251

Shanghai Sanzheng Polymer Material Silane Cross-Linkable PE Compound 4251 is silane XLPE compound with monosil method (one step) and is specially used for 1KV and below cable & wire. It has outstanding performance in processing temperature, easy processing characteristics and excellent product properties.

Polymer Name: Crosslinked Polyethylene (XLPE / PEX)

Processing Methods: Extrusion

End Uses: Cables, Wires

    Knowde Enhanced TDS

    Identification & Functionality

    Plastics & Elastomers Functions
    Technologies

    Features & Benefits

    Applications & Uses

    Plastics & Elastomers End Uses
    Plastics & Elastomers Processing Methods

    Properties

    Typical Properties
    ValueUnitsTest Method / Conditions
    Dielectric Strength39.0MV/mGB/T1408.1
    Elongation at Break496.0%GB/T1040.3
    Impact Brittle Temperature (-76°C)Pass-GB/T5470
    Maximum Elongation at Break Change (Test temperature 135°C, 168 hr)8.8%GB/T8815
    Maximum Elongation Change under Load (200±3°C x 15 min x 0.2 MPa)54.0%GB/T2951
    Maximum Permanent Elongation Change after Cooled (200±3°C x 15 min x 0.2 MPa)4.0%GB/T2951
    Maximum Tensile Strength Change (Test temperature 135°C, 168 hr)9.9%GB/T8815
    Tensile Strength21.5MPaGB/T1040.3
    Volume Resistance (20°C)2×10^14Ohm.mGB/T1410

    Regulatory & Compliance

    Quality Standards
    Standard

    After cross linked in the tepid water, the cable made from our product grade 4251/4251B can comply with the standard of IEC60502-2004, GB/T12706-2002.

    Technical Details & Test Data

    Recommended Processing Technique

    Extrusion Equipment

    Most extruders for PVC and PE suit for 4251. The recommended equipment and processing technique is as following.

    Ratio of Length and Diameter 18-25:1
    Diameter 45-120mm
    Ratio of Compressing 1.5-3.5
    Ratio of Elongation 1:1.0-1:1.5
    Filtering Mesh 40/60/40

    Extruder Processing Temperature and Other Related Settings

    • Temperature Setting: Specific processing temperature should be based on different equipment and pressing conditions, reference settings are as following:
      Feeding section (°C) Compression Section (°C) Measurement Section (°C) Die head and Mold (°C)
      150~165 165~180 180~200 200~210
    • Die head setting: Tubing extrusion style is recommended.

    Crosslink:

    After extrusion and cooling, the cable can be cross linked by immersed in hot water (90°C) or exposed in low pressure vapor. The time required for crosslink is based on the thickness of the insulation and the coil size, the thicker the insulation and the greater the coil size, the longer the crosslink time required. The crosslink time can be calculated according to the equation of 4hr/mm for 90°C.