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SHD Composites CEM100

Shanghai Sunwise Chemical CEM100 is a cyanate ester prepreg designed to cure at medium temperatures, whilst producing durable components with excellent high temperature performance. It can be supplied on a variety of fabrics to meet your cost and manufacturing requirements.

Polymer Name: Cyanate Ester Resin

Functions: Prepreg

Processing Methods: Prepreg Processing

Technical Data Sheet
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Knowde Enhanced TDS

Identification & Functionality

Composite Materials Functions

Features & Benefits

Labeling Claims
Key Features
  • Cure temperature from 120°C to 135°C
  • Service temperature up to 340°C and localized exposure up to 400°C after post cure
  • Low CTE and shrinkage  Work life at 20°C: 21 days
  • Storage life at -18°C: 12 months
  • Very low VOC content – no added solvents during manufacture
  • High service temperature

Applications & Uses

Composites Processing Methods
Typical Applications

High service temperature – Aerospace / Motorsport

Properties

Typical Properties
ValueUnitsTest Method / Conditions
Cure Temperature120 - 135°C
Cure Time3 - 2hrs,mins
Outlife21months
Tg Onset345
Tg Peak400
Service Temperature340°C

Technical Details & Test Data

Cure Cycles and Performances
  • Recommended Initial cure:

              135°C for 2h, at a ramp rate of 1.0°C/min

  • Recommended Post cure:

              250°C for 2h, at a ramp rate of 0.3°C/min

             * *higher post cure temperature may produce charring and reduce service life

Cure Initial Min Cure Tg (DMA Onset) Service Temp
120°C (maximum) 3 hours 125°C 120°C
135°C (maximum) 2 hours 140°C 135°C
180°C Post Cure 2 hours 185°C* 310°C*
250°C Post Cure 2 hours 345°C 340°C

*After a 180°C post cure, CEM100 will present a softening point at 185°C with minimal loss of mechanical properties and will still be suitable for most applications requiring up to 310°C service temperature.

Important Note:

It is recommended that post curing is carried out immediately after initial cure. This will remove the risk of performance degradation due to moisture absorbance.

  • Curing Schedule is meant to be a guide only and is subject to local conditions.
  • To avoid exotherm particular care must be taken with thick laminates.

                   Ramp rates must not exceed 1.0°C per minute during initial cure.

                   Ramp rates must not exceed 0.3°C per minute during post cure (free standing).

Safety & Health

Health And Safety

The following precautions must be taken when using epoxy resin prepregs:

  • Overalls must be worn.
  • Impervious gloves must be worn.
  • Curing schedule is meant to be as a guide only and is subject to local conditions.
  • To avoid exotherm, particular care must be taken with thick laminates.
  • Ramp rates must not exceed 1.0°C/min during initial cure and 0.3°C/min during post cure.

Packaging & Availability

Packaging Type

Storage & Handling

Storage and Out Life

This material should be kept frozen at -18°C. It must be kept sealed in a polythene bag which must not be opened until fully thawed to room temperature. If the material is not fully used, then the material must be resealed in the polythene bag to prevent moisture absorption.

Important Note:

If bags are opened before fully cured, condensation may form on the material. Cyanate ester prepregs may react with moisture, which can affect the curing reaction and cause voidage. Great care must be taken to avoid contact with water. Thoroughly dry all tooling and fixtures before commencing lay-up.