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Extreme™ Plus D

1 of 1 products in this brand
Extreme™ Plus D is a high performance polyolefin sheet which has been enhanced with a decorative pattern. For those OEMs looking for design flexibility and a desire to differentiate their product with a camouflages, wood grains, marble, stone, graphite look, or custom solid colors Extreme™ Plus D is the most cost effective product in the marketplace for large part thermoforming applications. Extreme™ Plus D is a replacement option for painted surfaces or can act as an adhesion layer for painting TPO substrates.

Polymer Name: Thermoplastic Polyolefin (TPO)

Physical Form: Sheets

Features: Good Aesthetics, Good Scratch Resistance, High Melt Strength, High Performance

Density: 1100.0 - 1100.0 kg/m³

Tensile Modulus: 2411.5 - 2411.5 MPa

Technical Data Sheet
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Knowde Enhanced TDS

Identification & Functionality

Chemical Family
Technologies

Features & Benefits

Product Details
Extreme™ Plus D is a high performance polyolefin sheet which has been enhanced with a decorative pattern. For those OEMs looking for design flexibility and a desire to differentiate their product with a camouflages, wood grains, marble, stone, graphite look, or custom solid colors Extreme™ Plus D is the most cost effective product in the marketplace for large part thermoforming applications. Extreme™ Plus D is a replacement option for painted surfaces or can act as an adhesion layer for painting TPO substrates.
Key Characteristics
  • Molded in decorative pattern or solid colors
  • Acrylic cap for scratch and mar protection
  • Tough, high impact thermoplastic TPO substrate
  • Good UV protection and resistance
  • Paint surface without prime coat
  • Wide thermoforming process window
  • Vibration resistant
  • Low CLTE for dimensional stability
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Applications & Uses

Plastics & Elastomers End Uses
Plastics & Elastomers Processing Methods
Markets And Applications

Extreme™ Plus D is a great choice for a wide range of applications and market segments including:

  • Agricultural & Construction Equipment – engine hoods, covers, fenders, instrument panels
  • Medium & Heavy Truck – front bumpers, air deflectors, tank flares
  • Recreational Vehicles – front bumpers, end caps, light bars, slide out covers
  • Power Sports – ATV fenders, flares, body armor, front hoods, canopies, dash boards, accessories
  • Automotive Aftermarket – scoops/spoilers, body armor, ground effects, tonneau covers
  • Lawn & Garden – fenders, front hoods, instrument fronts, canopies
  • Marine – kayak and paddle boat decks, canoe body and instrument panels

 

 

Properties

Physical Form
Typical Properties
ValueUnitsTest Method / Conditions
Specific Gravity1.1ASTM D-792
Tensile Strength2800ASTM D-638
Tensile Modulus350000ASTM D-638
Flexural Modulus320000ASTM D-790
Mold Shrinkage0.007”-0.009”Internal
Izod Impact (Notched at 73° F)13ASTM D-256
Heat Deflection Temperature (at 66 psi)238ASTM D-648
Coefficient of Linear Thermal Expansion2.4x10⁻⁵ASTM D-696
Gardner Gloss (60°)0.2ASTM D-523
Flammability (Passes)0.060"FMVSS 302
Note
All values based on 0.125" unless otherwise stated

Regulatory & Compliance

Quality Standards

Technical Details & Test Data

Processing
Extreme™ Plus D TPO Sheet can be thermoformed in standard thermoforming ovens, although zoned ceramic or quartz heaters are recommended. Forming over temperature-controlled aluminum tooling results in the best part esthetics. Molds made from fiberglass or epoxy, can be used for tooling prototyping or small part runs. Care must be taken in forming to heat sheet evenly and not overheat. Stock temperatures of approximately 340 °F – 360 °F are recommended targets, but each process should be adjusted to allow proper forming. As with any thermoplastic material, coefficient of thermal expansion and mold shrinkage should be considered for proper part fit and tooling design.

Packaging & Availability

Availability

Print Patterns & Solid Colors

  • Extreme™ Plus D overlays are available in standard print patterns such as camouflages, graphite and wood grains as well as custom and solid colors.
  • Extreme™ Plus D substrate layer is offered in a wide variety of customer colors for matching.

Available Textures – Smooth hair cell and calf

  • Sheet size – maximum width is 62"
  • Gages – 0.060" - 0.400"

Minimum Order – 5,000 lbs. per production run. Acrylic film minimum order requirement is 800 lbs.