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Lambdapor® micro STD

1 of 8 products in this brand
lambdapor® micro STD is expandable polystyrene granulate (EPS) which can be converted into thin walled shape molded parts with reduced thermal conductivity and densities between 20 – 30 kg/m³.

Polymer Name: Expanded Polystyrene (EPS)

Processing Methods: Foam Injection Molding, Injection Molding

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Identification & Functionality

Chemical Family
Plastics & Elastomers Functions
Technologies

Features & Benefits

Applications & Uses

Plastics & Elastomers End Uses
Plastics & Elastomers Processing Methods

Properties

Color
Physical Form
Typical Properties
ValueUnitsTest Method / Conditions
Density Range20 - 30kg/m3-
Granulate GeometryBead-shaped granulate--
Screen Limits0.5 - 1.4mm-
Typical Granulate Diameter (min. 95% by weight)0.6 - 1.2mm-
Pentane Content (at the time of packaging)min. 5.0%-
Water Content (at the time of packaging)max. 0.3%-

Technical Details & Test Data

Processing

Pre-expansion

With discontinuously operating, state-of-the-art pre-expanders lambdapor® micro STD can be preexpanded down to densities of approx. 20 kg/m³. With batch pre-expanders it is possible that the light sensors do not recognize the material in the preexpansion chamber because of its color. This may lead to a failure of the automatic steam switchoff. To prevent this occurring the steaming time should be fixed or the sensor setting modified.

Intermediate aging

Intermediate storage period should be between 8 and 24 hours.

Molding

lambdapor® micro STD can be processed on commercially available shape molding machines. Steaming should be reduced compared to other EPS types as the usual steaming would result in extended cycle times.

lambdapor®micro STD yields very well fused molded parts, even with reduced steaming. During the processing of lambdapor® micro STD small amounts of dust can be created by abrasion of the beads. As the dust is mainly originating from the pre-expansion process appropriate measures have to be taken to extract the dust in the molders plant.

Safety & Health

Safety Instructions

Flammable pentane-air mixtures may be generated during storage and processing of lambdapor® micro STD. For this reason, adequate ventilation must be ensured (LEL pentane 1.3 % by volume). The blowing agent pentane escapes relatively slowly from EPS foam blocks. Thus, when cutting recently molded blocks, the formation of a flammable pentane-air mixture has to be anticipated.

In addition, all conceivable sources of ignition must be kept away, and the build-up of electric charges has to be prevented.

Packaging & Availability

Packaging

lambdapor®micro STD is shipped in octabins (height max. 192 cm) on wooden pallets (114 x 114 cm) containing 1,150 kg net of material.

Packaging of Boards

We recommend that lambdapor® micro STD molded parts are packed in opaque plastic film, as their exposure to direct sunlight can result in fading and distortion.

Shipping
UN-Number 2211
Designation

 Polymeric beads, expandable 

Class 9
Packing Group III ADR

Storage & Handling

Storage

The octabins are not weather- or waterproof and must therefore not be exposed to outdoor conditions. It is not recommended to stack octabins more than one layer high. In case of double-stacking octabins under controlled conditions, the recommendations laid out in the document „Instructions for stacking sunpor octabins“ must be followed. In order to obtain the desired properties of lambdapor®micro STD, the raw material should be stored below 20 °C and be processed within one month.