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Lambdapor® roof

1 of 8 products in this brand
lambdapor® roof is expandable polystyrene granulate (EPS) which can be converted into foam panels and shape molded parts with a density between 25 – 35 kg/m³. The moldings exhibit reduced thermal conductivity and low water absorption, which makes them ideal for use in applications in which they come into contact with water, for example inverted roofs.

Polymer Name: Expanded Polystyrene (EPS)

Processing Methods: Foam Injection Molding, Injection Molding

Additives Included: Flame Retardant

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Identification & Functionality

Additives Included
Chemical Family
Plastics & Elastomers Functions
Technologies

Features & Benefits

Applications & Uses

Plastics & Elastomers End Uses
Plastics & Elastomers Processing Methods
Water Absorption

When using construction insulating materials with direct water or moisture contact (e.g. perimeter insulations; reversed roof insulation), low water absorption is of great importance, since absorption of 1 % by volume of water will increase the thermal conductivity by approximately 4 %. The special coating of lambdapor® roof together with the additives included in the material, guarantee minimum water and steam absorption. In order to ensure optimum results, best possible fusion is very important.

We therefore recommend that the degree of fusion is checked using a “fusion tester“ supplied by Erlenbach and to adjust the fusion to >95 %. The suitability for certain applications must be verified through test methods simulating the long-term-behavior of the insulating material. These test methods have meanwhile been standardized European-wide.

Properties

Color
Physical Form
Typical Properties
ValueUnitsTest Method / Conditions
Density Range25 - 35kg/m3
Granulate GeometryBead-shaped granulate
Screen Limits0.6 - 1.5mm
Typical Granulate Diameter (min. 95% by weight)0.7 - 1.3mm
Pentane Content (at the time of packaging)min. 5.0%
Water Content (at the time of packaging)max. 0.3%

Regulatory & Compliance

Certification

lambdapor® roof contains polymeric flame retardant and is certified to EN 13501-1 class E.

Technical Details & Test Data

Processing

Pre-expansion

With discontinuously operating state-of-the-art preexpanders, lambdapor® roof can be pre-expanded to densities of 25 – 35 kg/m³. The pre-expanded material should not be dried too long or intensively in the fluid bed otherwise static charging might occur.

Intermediate aging

Intermediate aging should be between 10 and 48 hours

Molding:

lambdapor® roof can be processed in commercially available molding machines. When processing into molded foam boards used for direct water or moisture contact, best possible fusion must be ensured since the degree of fusion is directly connected with the water absorption.

Long-Term Water Absorption by Immersion (EN 12088)

With this test, the test specimen is stored under water for 28 days at 23 °C and the water absorption is subsequently determined in % by volume. During this test the water can only enter the spaces between the beads. Consequently, the degree of fusion is the decisive parameter for the water absorption. The EPS raw material employed can only act in a supportive manner.

Long-Term Water Absorption by Diffusion (EN 12088)

With this test method one side of the test specimen is exposed to a 50°C warm steam phase, with a cold cooling surface of 1°C on the opposite side. Through the large steam pressure differences, and the high humidity of the air, this test arrangement primarily simulates conditions such as encountered on “reversed roofs“.

Since EPS not specially developed for these applications is highly permeable by steam, the steam does not only enter the intermediate spaces but also the EPS beads, condenses and can then no longer escape as water. lambdapor® roof contains special additives which severely reduce the steam permeability, therefore reducing the water absorption by diffusion compared with “standard“ EPS by approximately 90 %. Despite this characteristic, an optimum fusion is important for low water absorption.

Another influencing factor is the test specimen thickness. The bigger thickness of the board, the lower the water absorption. We therefore recommend adapting the board thickness to the respective application.

Safety & Health

Safety Instructions

Flammable pentane-air mixtures may be generated during storage and processing of lambdapor® 753. For this reason, adequate ventilation must be ensured (LEL pentane 1.3 % by volume). The blowing agent pentane escapes relatively slowly from EPS foam blocks. Thus, when cutting recently molded blocks, the formation of a flammable pentane-air mixture has to be anticipated.

In addition, all conceivable sources of ignition must be kept away, and the build-up of electric charges has to be prevented.

Packaging & Availability

Packaging

lambdapor® 753 premium is shipped in octabins (height max. 192 cm) on wooden pallets (114 x 114 cm) containing 1,150 kg net of material.

Packaging of Boards

We recommend that lambdapor® 753 molded parts are packed in opaque plastic film, as their exposure to direct sunlight can result in fading and distortion.

Shipping
UN-Number 2211
Designation

 Polymeric beads, expandable 

Class 9
Packing Group III ADR

Storage & Handling

Storage

The octabins are not weather- or waterproof and must therefore not be exposed to outdoor conditions. It is not recommended to stack octabins more than one layer high. In case of double-stacking octabins under controlled conditions, the recommendations laid out in the document „Instructions for stacking sunpor octabins“ must be followed. In order to obtain the desired properties of lambdapor® 753 premium, the raw material should be stored below 20 °C and be processed within one month.