company tower banner
Sunpor Company Logo

suncolor® protect micro

1 of 5 products in this brand
suncolor® protect micro is bulk-dyed, expandable polystyrene granulate (EPS), which can be processed into colored, molded parts with a density above 20 kg/m³. It is manufactured by an extrusion process.

Polymer Name: Expanded Polystyrene (EPS)

Processing Methods: Extrusion

  • TypeDocument Name
View All Documents

Knowde Enhanced TDS

Identification & Functionality

Chemical Family
Plastics & Elastomers Functions
Technologies
Color

Minor color fluctuations between individual batches cannot be excluded. Color appearance depands on foam density therefore color variation may also result from differences in the density of the foam.

Features & Benefits

Materials Features

Applications & Uses

Plastics & Elastomers End Uses
Plastics & Elastomers Processing Methods
Food Packaging

suncolor® protect micro is manufactured from polystyrene and additives which are suitable for production of food packaging in accordance with EU-directives. Checking the suitability of the packaging material for use with foodstuffs is the responsibility of the processor.

Properties

Color
Physical Form
Typical Properties
ValueUnitsTest Method / Conditions
Density Range20 - 120kg/m3
Granulate GeometryBead-shaped granulate
Typical Granulate Diameter0.6 - 1.2mm
Pentane Content (at the time of packaging)min. 4.5%
Water Content (at the time of packaging)max. 0.3%

Technical Details & Test Data

Processing

Pre-expansion

With discontinuously operating state-of-the-art preexpanders, suncolor® protect micro can be pre-expanded to densities of 20 - 120 kg/m³. However, it is important that the pre-expanded beads are completely expelled from the pre-expander after each cycle because any beads remaining in the machine will become lighter in weight and in color after repeated pre-expansion; this can lead to irregularities in the distribution of color in the finished parts.

The special glossy finish absorbs somewhat more moisture during the pre-expansion than normal EPS materials. For this reason, the use of an efficient fluidised bed dryer is required.

Intermediate aging

The intermediate aging time should be minimum 24 hours. At higher densities, the intermediate aging time may be prolonged without difficulty.

Molding:

suncolor® protect micro can be processed in industry standard automatic molding machines. Special steaming settings are not required.

Safety & Health

Safety Instructions

Flammable pentane-air mixtures may be generated during storage and processing of sunpor® protect micro. For this reason, adequate ventilation must be ensured (LEL pentane 1.3 % by volume). The blowing agent pentane escapes relatively slowly from EPS foam blocks. Thus, when cutting recently molded blocks, the formation of a flammable pentane-air mixture has to be anticipated. In addition, all conceivable sources of ignition must be kept away, and the build-up of electric charges has to be prevented.

Packaging & Availability

Packaging

sunpor® protect micro is shipped in octabins (height max. 192 cm) on wooden pallets (114 x 114 cm) containing 1,150 kg net of material.

Shipping
UN-Number 2211
Designation

 Polymeric beads, expandable 

Class 9
Packing Group III ADR

Storage & Handling

Storage

The octabins are not weather- or water-proof and must therefore not be exposed to outdoor conditions. It is not recommended to stack octabins more than one layer high. In case of double-stacking octabins under controlled conditions, the recommendations laid out in the document "Instructions for stacking sunpor octabins“ must be followed.

In order to obtain the desired properties of sunpor®protect micro, the raw material should be stored below 20 °C and be processed within one month.