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sunpor® A355 is expandable polystyrene granulate (EPS) which can be processed into rigid foam boards and contour moldings.

Polymer Name: Expanded Polystyrene (EPS)

Processing Methods: Foam Injection Molding, Injection Molding

Additives Included: Anti-Static Agent, Flame Retardant

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Identification & Functionality

Chemical Family
Plastics & Elastomers Functions
Technologies

Features & Benefits

Applications & Uses

Plastics & Elastomers End Uses
Plastics & Elastomers Processing Methods
Applications

sunpor® A355 is processed into PS 20 blocks, i.e. loadbearing thermal insulation, and external thermal insulation composite systems (ETICS). It is also suitable for the production of blocks with a specific gravity of 15 - 30 kg/m³ and EPS contour moldings.

Boards with densities of 25 or 30 kg/m³ can also be used for walk-on and drive-on areas, as well as for surfaces planted with greenery.

Properties

Flame Rating
Physical Form
Typical Properties
ValueUnitsTest Method / Conditions
Density Range15 - 25kg/m3
Granulate GeometryBead-shaped granulate
Typical Granulate Diameter (min. 95% by weight)0.6 - 1.1mm
Pentane Content (at the time of packaging)min. 5.7%
Water Content (at the time of packaging)max. 0.4%

Regulatory & Compliance

Certification

Certified to DIN 4102/B1 and EN 13501-1 class E.

Technical Details & Test Data

Processing

Pre-expansion

With discontinuously operating, state-of-the-art preexpanders sunpor® A245 can be pre-expanded to densities of approx. 14 kg/m³. Lower densities can be achieved by double or triple pre-expansion. sunpor® A245has been treated with an antistatic agent to prevent a build-up of electro-static charge during transport.

Intermediate aging

Intermediate aging should be between 10 and 48 hours. Higher-density material may easily be processed after a longer time interval without adversely affecting quality.

Molding:

sunpor® 355 can be processed in industry-standard block molds and shape molding machines. The material allows the production of a wide range of molded parts and, by varying the steaming and filling gap parameters, the degree of fusion and the surface structure can be optimized for specific applications. Good mold-filling properties are achieved with minimum wall thicknesses of approx. 8 mm.

Safety & Health

Safety Instructions

Flammable pentane-air mixtures may be generated during storage and processing of sunpor® A355. For this reason, adequate ventilation must be ensured (LEL pentane 1.3 % by volume). The blowing agent pentane escapes relatively slowly from EPS foam blocks. Thus, when cutting recently molded blocks, the formation of a flammable pentane-air mixture has to be anticipated. In addition, all conceivable sources of ignition must be kept away, and the build-up of electric charges has to be prevented.

Packaging & Availability

Packaging

sunpor® A355 is shipped in octabins (height max. 192 cm) on wooden pallets (114 x 114 cm) containing 1,150 kg net of material.

Shipping
UN-Number 2211
Designation

 Polymeric beads, expandable 

Class 9
Packing Group III ADR

Storage & Handling

Storage

The octabins are not weather- or water-proof and must therefore not be exposed to outdoor conditions. It is not recommended to stack octabins more than one layer high. In case of double-stacking octabins under controlled conditions, the recommendations laid out in the document "Instructions for stacking sunpor octabins“ must be followed.

In order to obtain the desired properties of sunpor®A355, the raw material should be stored below 20 °C and be processed within one month.