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sunpor® A415 is expandable polystyrene granulate (EPS) which is used as a filler material for concrete and plaster

Polymer Name: Expanded Polystyrene (EPS)

Chemical Family: Styrenics

Functions: Filler

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Identification & Functionality

Chemical Family
Plastics & Elastomers Functions
Technologies

Features & Benefits

Applications & Uses

Plastics & Elastomers Processing Methods
Applications

The loose beads of sunpor® A415 can be mixed with concrete and plaster to increase their insulating properties.

Properties

Physical Form
Typical Properties
ValueUnitsTest Method / Conditions
Density Range12 - 18kg/m3
Granulate GeometryBead-shaped granulate
Typical Granulate Diameter (min. 95% by weight)0.3 - 0.8mm
Pentane Content (at the time of packaging)min. 5.0%
Water Content (at the time of packaging)max. 0.4%

Regulatory & Compliance

Certification

sunpor® A415 contains polymeric flame retardant and is certified.

Technical Details & Test Data

Processing

Pre-expansion

With discontinuously operating, state-of-the-art preexpanders sunpor® A415 can be preexpanded in one step to densities of approx. 12 kg/m³. Lower densities can be achieved by double preexpansion or in optimized machines. sunpor® A415 has been treated with an antistatic agent to prevent a build up of electrostatic charge during transport of the expanded beads.

Intermediate aging

Intermediate aging should be between 10 and 48 hours. Higher-density material may easily be processed after a longer time interval without adversely affecting quality.

Molding:

sunpor® A415 can be processed in industry-standard block molds and shape molding machines. The material allows the production of a wide range of molded parts and, by varying the steaming and filling gap parameters, the degree of fusion and the surface structure can be optimized for specific applications. Good mold-filling properties are achieved with minimum wall thicknesses of approx. 8 mm.

Safety & Health

Safety Instructions

Flammable pentane-air mixtures may be generated during storage and processing of sunpor® A415. For this reason, adequate ventilation must be ensured (LEL pentane 1.3 % by volume). The blowing agent pentane escapes relatively slowly from EPS foam blocks. Thus, when cutting recently molded blocks, the formation of a flammable pentane-air mixture has to be anticipated. In addition, all conceivable sources of ignition must be kept away, and the build-up of electric charges has to be prevented.

Packaging & Availability

Packaging

sunpor® A415 is shipped in octabins (height max. 192 cm) on wooden pallets (114 x 114 cm) containing 1,150 kg net of material.

Shipping
UN-Number 2211
Designation

 Polymeric beads, expandable 

Class 9
Packing Group III ADR

Storage & Handling

Storage

The octabins are not weather- or water-proof and must therefore not be exposed to outdoor conditions. It is not recommended to stack octabins more than one layer high. In case of double-stacking octabins under controlled conditions, the recommendations laid out in the document "Instructions for stacking sunpor octabins“ must be followed.

In order to obtain the desired properties of sunpor®A415, the raw material should be stored below 20 °C and be processed within one month.