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FlexGard T (309)

1 of 2 products in this brand
FlexGard T (309) is an extremely versatile product and may be applied over Thermal-Chem’s 309 FlexGard M where a flexible membrane is required or over Thermal-Chem EPIC system where concrete strengthening and crack control is required. 309 FlexGard T is a two-component 100% solids, low-modulus (30% to 40% elongation) moisture insensitive epoxy polymer. 309 FlexGard T may be applied as a seeded broadcast system, blended with selected aggregates for a trowel applied epoxy mortar overlay or as a slurry with an optional broadcast. It is Formulated for interior or exterior use this versatile product possesses excellent impact resistance and wearability, even when exposed to constant vehicle traffic.

Product Type: 2K (2 component) Coating, Base Coat, Epoxy Coating, Solventless & High Solids Coating

Compatible Substrates & Surfaces: Concrete

Features: High Gas Permeability, High Impact Resistance, High Strength, Highly Versatile, Low Modulus, Moisture Resistant, Wear Resistant

Application Method: Trowel

Technical Data Sheet
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Knowde Enhanced TDS

Identification & Functionality

Features & Benefits

Labeling Claims
Advantages
  • Useable on bridge decks and slab-on-grade concrete pavements
  • No offensive odors during installation
  • Prevents infiltration of chloride ions and water
  • Available in various textures
  • Useable within hours after placement
  • Extends concrete life-cycle
  • An initial cost effective, corrective and protective system
  • Low life-cycle cost
  • Repairable
  • Volume mix ratio: 2:1
Limitations
  • Will discolor if used as a topcoat and exposed to sunlight
  • Do not install 309 FlexGard T on wet surfaces (i.e., in the presence of standing water)
  • Minimum cure temperature: 40° F (5° C)
  • Do not thin EPC with solvents
Product Highlights
  • 309 FlexGard T is formulated for interior or exterior use and possesses excellent impact resistance and wearability, even when exposed to steel wheels carts of high speed bridge traffic. Formulated to meet VOC regulations, 309 FlexGard T may be applied above 40°F (5°C).
  • 309 FlexGard T was designed to provide high strength in thin overlays. Typical overlay thickness ranges between 1/8” and 3/8”.

Applications & Uses

Application Method
Compatible Substrates & Surfaces
Product Application

309 FlexGard T EPC overlays are easily installed by professional contractors and DOT maintenance crews. Refer to Thermal- Chem’s System Installation Guide – Broadcast Industrial Kitchen Flooring System or System Installation Guide – Broadcast Parking Garage.

Aggregate Selection

Particle shapes, as well as gradation, are important factors in developing a balanced mix that will properly wear and chemically protect the concrete. Larger aggregates may be added to the epoxy mixture for composite mix designs and surface profiling. Subangular silica or aggregates are recommended for EPC’s. Low void content in the sand mixture will require less epoxy resin. All aggregates must be clean and dry. Consult with a Thermal-Chem representative or Thermal-Chem Corporation for factory approved EPC formulations.

Uses

Typical overlay uses for 309 FlexGard T include bridge decks, ramps, loading docks, industrial floors, commercial kitchens, worn and polished concrete on elevated or slab-ongrade surfaces, when these conditions are present:

  • Concrete with a chloride content at the top mat of rebar of less than 1.2 kg/m3 (2 lb/yd3)
  • Rebar with less than 5 cm (2 in) of concrete cover
  • High permeability concretes
  • Concretes that have need of, or have been, extensively patched
  • Extensively cracked concrete
  • Concretes with micro-cracks in cover over rebar
  • Concretes with low bald tire skid numbers, typically less than 25
  • Where high strength, low modulus material is preferred over high modulus material.
  • Conditions where rapid thermal cycling are present. ie commercial kitchens
  • Industrial kitchens using wash down water of less than 150°F

Properties

Physical Properties
ValueUnitsTest Method / Conditions
Neat Epoxy Mixing Ratio (Volume)2 : 1
Neat Epoxy Viscosity (A+B mixed)10 - 25poisesASTM D2393
Neat Epoxy Potlife20 - 30minutesASTM C881
Neat Epoxy Gel Time (60g. mass)20 to 25minutesASTM C881
Neat Epoxy Tensile Strengthmin. 2,000psi.ASTM D638
Neat Epoxy Tensile Elongation30 - 40%ASTM D638
Neat Epoxy Modulus of Elasticity4 - 8 x 102MPaASTM D638
Epoxy Polymer Concrete Bond Strengthmin. 1,450psiASTM C882
Epoxy Polymer Concrete Water Absorptionmax. 0.6ASTM D570
Epoxy Polymer Concrete Ash Contentmax. 0.5ASTM D482
Epoxy Polymer Concrete Compressive Strength (4 hrs.)min. 1,000psiASTM C579
Epoxy Polymer Concrete Compressive Strength (24 hrs.)min. 4,000psiASTM C579
Epoxy Polymer Concrete Compressive Strength (7 Days)min. 5,000psiASTM C579
Epoxy Polymer Modulus of Elasticity0.6 - 1.0 x 10³MPaASTM C579
Epoxy Polymer Flexural Strengthmin. 2,000ASTM C580
Epoxy Polymer Thermal Compatibility (5 cycles)PassesASTM C884
Epoxy Polymer Coefficient of Thermal Linear Expansion5 - 9 x 10⁵Mm/mm/°CASTM D696
Epoxy Polymer Adhesive Strength250.0psi.ACI 503R Appendix A 24 hrs.
Note

Typical Physical Properties at 77°F (23°C)

Regulatory & Compliance

Compliance
  • ACI 548 Epoxy Polymer Concrete Broadcast Overlays
  • AASHTO-AGC-ARTBA, Task Force 34, Epoxy Polymer Concrete Overlay

Specifications

  • ASTM C881
    • Type III; Grade 2; Classes B and C

Safety & Health

Product Handling

Warning : For professional use only. Avoid contact of uncured material with skin and eyes. Contact with skin may result in irritation. Wash skin with soap and water. If contact with eyes should occur, flush with water for 15 minutes and seek immediate medical attention.