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RailGard® 2040 VOC

1 of 1 products in this brand
RailGard® 2040 VOC is a high build, direct to metal epoxy to be applied as a single coat system for the exterior of railcars.

Product Type: 2K (2 component) Coating, Epoxy Coating, Solventless & High Solids Coating

Features: Chemical Resistant, Corrosion Resistant, Excellent Substrate Adhesion, Excellent Wetting Behaviour, Extended Recoat Window, Good Adhesion, High Gloss, High Solids Content, Low VOC, Salt Water/Spray Resistant, Water Resistant

Compatible Substrates & Surfaces: Metal

Application Method: Brush, Roller, Spray

Chemical Family: Epoxy & Epoxy Derivatives

    Knowde Enhanced TDS

    Identification & Functionality

    Features & Benefits

    Labeling Claims
    Features
    • High load epoxy zinc primer
    • Provides excellent galvanic protection
    • Meets Class “B” slip co-efficient and creep resistance criteria for use on bolted connection faying surfaces
    • Excellent undercutting resistance
    • California VOC compliant
    • Easy to topcoat
    • Rapid and extended recoat windows
    • Excellent adhesion to hand tool cleaned surfaces (SSPC-SP 11)

    Applications & Uses

    Application Method
    Compatible Substrates & Surfaces
    Substrates

    RailGard 2040 VOC is normally applied directly to steel. RailGard 2040 VOC, however, can be applied to cured ZincGard 1000, ZincGard 1500, EpoxyGrip 2100 and MasticGrip 2500. Consult SSPC-PS Guide 8.00 for topcoating zinc-rich primers.

    Topcoats

    When additional protection is required, RailGard 2040 VOC may be topcoated with a urethane such as: UreGrip 3000 or UreGrip 3300.

    Pot Life

    Three hours at 75° and less at higher temperatures.

    Properties

    Color
    Physical Properties
    ValueUnitsTest Method / Conditions
    Abrasion Resistance (1 kg Load/1000 Cycles)Weight lossASTM D 4060
    Adhesion4031.0psiASTM D 4541
    Continuous Temperature Resistance (Non-immersion)250.0°F
    Abrasion Resistance (CS 17 Wheel)22.0mgASTM D 4060
    Impact Resistance (Direct Impact)80.0in-lbs.ASTM D 2794
    Non-Continuous Temperature Resistance (Non-Immersion)300.0°F
    Reducer 1 (1 pint/gal.)1.6lbs./gal.
    Reducer 2 (1 pint/gal.)1.6lbs./gal.
    Theoretical Coverage of Mixed Gallon (1 mil)1300.0sq. ft.
    Theoretical Volume Solids of Mixed Material79 - 83%
    Volatile Organic Content Unthinned1.0lbs./gal.
    Typical Properties
    ValueUnitsTest Method / Conditions
    Dry Film Thickness4 - 6mils
    Theoretical Coverage (5 mils DFT)260.0sq. ft.
    Wet Film Thickness5 - 9mils
    Performance Properties
    ValueUnitsTest Method / Conditions
    Salt Spray1000.0HoursASTM B 117

    Technical Details & Test Data

    Resistance

    RailGard 2040 VOC is resistant to a wide range of chemicals in atmospheric exposures. The following is a guide to the proper selection.

    Exposure Splash & Spillage Fumes
    Acidic Good Good
    Alkaline Excellent Excellent
    Solvents Good Excellent
    Salt water Excellent Excellent
    Water Excellent Excellent

     

     

    Packaging & Availability

    Shipping Data
    Packaging unit 2 gal. 10 gal.
    Part A 1 gal. 5 gal.
    Part B 1 gal. 5 gal.

     

    Shipping weights (approx.)

    Package unit

    28 lbs. 140 lbs.
    1 gal. 5 gal.
    Reducer 1 8 lbs. 40 lbs.
    Reducer 2 9 lbs. 45 lbs.

     

    Flash Point: (Setaflash)

    Part A 60°F
    Part B 107°F
    Reducer 1 53°F
    Reducer 2 113°F

     

    Storage & Handling

    Shelf Life

    2 years for both the Part A and B when stored inside at 40°F to 110°F.