company tower banner
U.S. Coatings Company Logo

ZincGard® 1000

1 of 3 products in this brand
ZincGard® 1000 is a spray applied galvanizing, pure zinc coating that provides near permanent corrosion protection of steel as documented by the Federal Highway Administration. This technology has provided 25+ years documented field protection by the Federal Highway Administration. ZincGard 1000 is excellent for application in industrial plants, costal, marine, offshore, and freshwater environments. Used for structural steel, steel tanks, offshore platforms, barges, refineries, power plants, railcars, pulp & paper mills and other areas as recommended. May also be used untopcoated for long-term corrosion protection as well as a tank lining for solvent immersion service.

Product Type: 1K (1 component) Coating, Primer

Application Area: Barges, Marine Applications, Railcars, Railing, Refineries, Tank Lining, Tanks

Compatible Substrates & Surfaces: Metal, Steel

Features: Corrosion Resistant, Creep Resistant, Extended Recoat Window, Fast Cure, Low VOC, Salt Water/Spray Resistant, Water Resistant

Application Method: Brush, Roller, Spray

Chemical Family: Zinc & Zinc Compounds

  • TypeDocument Name
View All Documents

Knowde Enhanced TDS

Identification & Functionality

Chemical Family

Features & Benefits

Labeling Claims
Features
  • Provides outstanding galvanic protection
  • Meets Class “B” slip co-efficient and creep resistance criteria for use on bolted connection faying surfaces
  • Excellent throwing power
  • High zinc loading
  • Outstanding undercutting resistance
  • VOC Compliant
  • Rapid cure
  • Damage resistant film
  • Very smooth cured film
  • Indefinite recoat window
  • May be used as a pre-construction primer

Applications & Uses

Application Method
Compatible Substrates & Surfaces
Substrates

ZincGard 1000 is applied directly to properly prepared steel as the primer. Direct contact with the steel substrate is required to provide optimal galvanic protection to the underlying steel surface.

Topcoats

ZincGard 1000 is a porous primer, which provides galvanic protection of the steel. The porosity must be considered when topcoating ZincGard 1000. EpoxyGrip 2000 and UreGrip 3300 are formulated to release the entrapped air in the primer during application. These topcoats are applied by thinning to their maximum recommended level and applying a uniform mist coat approximately 1/3 the recommended thickness. The mist coat is allowed to flash dry at which time the remaining thickness is applied. Consult SSPC-PS Guide 8.00 for topcoating zinc-rich primers.

Film Thickness (Per Coat)

Dry film thickness: 2 to 4 mils

  • As a preconstruction primer - Dry film thickness: ¾ mil

Wet film thickness: 4 to 6 mils
Theoretical Coverage: 400 sq. ft. @ 3 mils
As a preconstruction primer – Theoretical Coverage: 1600 sq. ft at ¾ mil

Note: Film thickness exceeding 6 mils DFT may result in mudcracking.

Pot Life

Eight hours at 75°F and less at higher temperatures. Moisture contamination will reduce the pot-life.

Properties

Physical Properties
ValueUnitsTest Method / Conditions
Adhesion2708.0psiASTM D 4541
Reducer (Preconstruction Primer 2, 2 quarts/gal.)4.3lbs./gal.
Continuous Temperature Resistance (Dry)750.0°F
Impact Resistance (Direct Impact)160.0in-lbs.ASTM D 2794
Pencil Hardness (1 Day High Humidity Cure)5H
Reducer 1 (1 pint/gal.)3.3lbs./gal.
Reducer 2 (1 pint/gal.)3.3lbs./gal.
Reducer 6 (1 pint/gal.)2.8lbs./gal.
Theoretical Coverage of Mixed Gallon (1 mil)1200.0sq. ft.
Theoretical Volume Solids of Mixed Material73 - 77%ASTM D 2697
Volatile Organic Content Unthinned2.8lbs./gal.
Zinc in Dry Film by Weight87.0%
Performance Properties
ValueUnitsTest Method / Conditions
Salt Spray7200.0HoursASTM B 117

Regulatory & Compliance

Qualifications

ZincGard 1000 meets Class “B” requirements for slip co-efficient and creep resistance as set forth in the Specification for Structural Joints using A325 or A490 Bolts, in accordance with Research Council on Structural Connections, Appendix A. Exceed requirements of SSPC-PS 12.00

Technical Details & Test Data

Performance Data

Throwing Power: Protects 2 1/2 inch uncoated area when immersed in synthetic sea salt.

Resistance

ZincGard 1000 prevents rusting of steel in a corrosive environment with a pH range of 5 to 9.

Exposure Immersion Splash & Spillage Fumes
Acidic NR Good* Excellent*
Alkaline NR Good* Excellent*
Solvents Excellent* Good* Excellent*
Salt water Excellent* Excellent* Excellent*
Water Excellent* Excellent* Excellent*

 

NR=Not Recommended
*With suitable topcoat

Packaging & Availability

Shipping Data
Packaging unit 1 gal. 5 gal.
Part A .73 gal. 3.65 gal.
ZincGard Filler 16 lbs. 80 lbs.

 

Shipping weights (approx.)

ZincGard 1000 kit

24 lbs. 120 lbs.
1 gal. 5 gal.
Reducer 1 8 lbs. 40 lbs.
Reducer 2 9 lbs. 45 lbs.
Reducer 6 8 lbs 40 lbs

 

Flash Point: (Setaflash)

Part A 58°F
Reducer 1 53°F
Reducer 2 113°F
Reducer 6 62°F

 

Storage & Handling

Shelf Life

6 months for the Part A and 3 years for the Zinc Filler when stored inside at 40°F to 110°F.