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United Adhesives OP4035

United Adhesives OP4035 is an optically clear silicone potting firm gel.

Product Type: 1K (1 component) Adhesive, Potting Compound

Application Area: Connectors, Electronic Components, Housing, LEDs, Optical Applications

Cure Method: Heat Cure

Application Method: Injection

Chemical Family: Silicones

Technical Data Sheet
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Enhanced TDS

Knowde-enriched technical product data sheet

Identification & Functionality

Chemical Family

Features & Benefits

Labeling Claims
Characteristics

OP4035 is a one-part water clear potting gel. It is a flowable, addition-curing, silicone that cures at elevated temperature to a very firm optically clear rubbery gel for casting or injection molding of high performance optical components. It has noncorrosive and self-priming adhesion to various substrates. It stays thermo-optically stable with heat and UV exposure and will not yellowing over time. OP4035 can be automated to dispense from pails or hand extruded from syringe.

Special Features & Benefits
  • Optically clear firm gel
  • Non-yellowing and thermo-optically stable
  • One component and ready to apply
  • Very soft for stress compliance
  • Excellent dielectric properties
  • Mechanical shock and vibration damping
  • Low outgassing and minimal volatile
  • Broad range of temperature stability

Applications & Uses

Application Method
Cure Method
Typical Applications
  • Pot / encapsulate optical parts
  • Coat various opt-electronic components
  • LED, solar or other optical applications
  • Seal lids, covers, housings, connectors
  • Vibration dampening
  • Thermal stress coupling
Processing Instruction
  • Important! OP4035 is platinum cure system. Please keep applied surface / housing clean and avoid using this material on any place that contains sulfur, amine, phosphorous, organo-metals, acid, etc. because these contaminants could inhibit the cure the material. Please let the compound thoroughly thaw after taking it out from freezer. This typically needs half to one hour depending on the size of container.
  • We recommend running preliminary tests to optimize conditions for the particular application. Comprehensive processing instructions can be obtained by contacting directly to United Adhesives Inc.

Properties

Typical Properties
ValueUnitsTest Method / Conditions
Density0.98Gram /ccASTM D792
Viscosity (25°C)4600.0cP.sASTM D2196
Typical Cured Properties
ValueUnitsTest Method / Conditions
Coefficient Of Thermal Expansion280.0ppm/°CIPC-TM-650
Cure Time (125°C)20.0MinutesDSC
Cure Time (65°C)2 - 3HoursDurometer
Cure Time (80°C)15.0HoursDurometer
Dielectric Constant (100 Hz)2.5-ASTM D150
Dielectric Strengthmin. 480Volt/mil ACASTM D149
Dissipation Factor (100 Hz)max. 0.003-ASTM D150
Elongation160.0%ASTM D638
Hardness35.0Shore AASTM D2240
Pot / Work Life (In Closed Container, 25°C)min. 1WeekViscosity double
Refractive Index (589 Nm, 25°C)1.41-ASTM D542
Tensile Strength4.2MpaASTM D638
Glass Transmission-120.0°CTGA
Transmittance (360 nm to 1000 nm)97 - 99%ASTD D1003
Useful Temperature Range-55 to 200°CTGA
Volume Resistivitymin. 10E+14Ohm-cmASTM D257

Safety & Health

Safety

OP4035 silicone contains neither toxic nor corrosive substances that might require special handling precautions. General hygiene regulations should be observed.

Packaging & Availability

Packaging Type

Storage & Handling

Shelf Life
6 months at 5°C (Viscosity double)
Storage

OP4035 has a shelf life of at least 6 months when stored at < 5°C freezer in the originally sealed container. Storage beyond the date specified does not necessarily mean that the product is no longer usable. In this case however, the properties required for the intended use must be checked for quality assurance reasons.