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Wilsonart® 3004 Postforming and Pinch Roller PVA Adhesive

1 of 15 products in this brand
Wilsonart® 3004 Postforming and Pinch Roller PVA Adhesive is an emulsion of water and polyvinyl acetate suitable for bonding decorative laminate to wood products.

Product Type: Adhesive, Laminating Adhesive

Application Area: Laminates

Compatible Substrates & Surfaces: Wood

Application Method: Roller, Spray

Chemical Family: Polyvinyl Acetates (PVA)

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Identification & Functionality

Primary Contents

Vinyl acetate homopolymer (CAS 9003207), Water (CAS 7732185), NJTSRN #990011 and #950002

Features & Benefits

Labeling Claims
Product Highlights
  • Glue spreader or spray application (glue spreader/pinch roller, glue spreader/hot press applications); suitable for postforming applications
  • Professional use only
  • High solids
  • Fast performance and high heat resistance
  • Does NOT require stirring before use

Applications & Uses

Application Area
Application Method
Compatible Substrates & Surfaces
Applications To Avoid
  • Tempered hardboard products
  • Fire retardant treated board products
  • Boards treated to be moisture resistant
  • Low pressure melamine surfaces
  • Metallic, polyester and painted surfaces
  • Liner grade laminate to plywood 
General Instructions

General Use Instructions

  • Ensure substrates and adhesive are above 65°F.
  • Best results are achieved between 70°F and 85°F.
  • Surfaces must be clean and dry.

Hand Spray Instructions

  • Fluid pressure: 30 psi; atomizing air pressure: 60 psi; fluid line: 3/8" |.D. minimum (See equipment recommendations later in this document).
  • Coat both surfaces evenly with 7-8 wet grams/ft? covering 100% of each surface. Coat each perimeter slightly heavier. Open time is 2-5 minutes. Bond immediately and before the adhesive film becomes more than 50% clear.
  • Use mechanical pressure (pinch roller) on all assemblies greater than 4 ft*. Otherwise, apply 30-40 psi uniform downward pressure using hand-held J-roller over 100% of the bonded area,
  • Large assemblies may be routed or filed immediately. Assemblies less than 4 ft? should rest (5-10 minutes) prior to finishing. Use cover board to protect components against pulling, Knocking or stress for one hour. Bond will usually reach full strength in 24 hours.

Spray Equipment Recommendations

  • Binks: Gun: M95, M95 Auto, M61; Fluid Tip: 68ss (1-2 traversing heads), 66ss (3+ traversing heads), 66ss (edge/underwrap); Air Cap: 68PB (1-2 traversing heads), 66PJ (3+ traversing heads), 66R or 66PJ (edge/underwrap); Needle: 668 for 68ss fluid tip; 665 for 66ss fluid tip.
  • DeVilbiss: Gun: JGA 510, MSA 510; Fluid Tip: D type; Air Cap: 64HD; Needle: D type

Flow Through Post Forming Instructions

  • Coat both deck surfaces evenly with 7-8 wet grams / ft? covering 100% of each surface. Coat board edge to be formed slightly heavier.
  • Run laminate and core through drying oven that has been preset to achieve laminate exit temperature of 125°F-150°F. Adhesive film should appear dry (50% clear) but still soft to increased finger pressure.
  • Index and apply uniform mechanical pressure (30-40 psi) while laminate temperature is at least 110°F.
  • Postform per the manufacturer's recommendations. 180° bends should end on a flat area at least %” in width.

Glue Spreader/Hot Press Instructions

  • Follow the glue spreader manufacturer's recommendations. « Use a dual durometer roller (Black Bros. A2158, 16 x %" pattern).
  • Select a groove pattern appropriate for PVA adhesive.
  • Apply 6-8 wet mils with glue spreader.
  • Open time is 2-5 minutes.
  • Coating of only one surface is preferable
  • Assemble and hot press for 1-2 minutes under 40-50 psi and 180°F-200'F.
  • Allow panel to cool for 2-5 minutes.
  • Proceed with fabrication.

Properties

Color
Physical Properties
ValueUnitsTest Method / Conditions
Viscosity3250.0cps-
Density9.0lbs/gal-
Solids Content56 - 60%-
pH4 - 5--
Voc Contentmax. 20grams/literMethod 24
Vhap Contentmax. 0.032lbs/lbs solids-
Coverage (Spreader, 7 Wet Mils)approx. 229ft² /gallon-
Coverage (Spray, Bonded)approx. 255ft² /gallon-
Hot Press Time (40 To 50Psi)1 - 2minutes-
Open Time2 - 5minutes-
GREENGUARD® Indoor Air Quality Standards

GREENGUARD Indoor Air Quality Certified Products meet the following minimum emission requirements:
Category: Adhesives/Sealants

Emission Types Measure
Individual VOCs <0.1 TLV
Formaldehyde

<0.05 ppm (<0.06 mg/m3)

4-phenylcyclohexane <0.0065 mg/m3
Styrene <0.07 mg/m3
Total VOCs <0.05 mg/m3
Total aldehydes <0.1 ppm

Regulatory & Compliance

Regulatory & Compliance
  • GREENGUARD® Certified
  • Complies with SCAQMD, Rule 1168
  • Complies with the Ozone Transport Commission (OTC)
  • Qualifies for LEED®-NC & Cl EQ Credit 3.2: Construction Indoor Air Quality Management Plan-Before Occupancy
  • Qualifies for LEED®-NC & Cl EQ Credit 4.1: Low Emitting Materials: Adhesives & Sealants
  • Qualifies for LEED®-NC & Cl EQ Credit 4.4: Laminating adhesives shall contain no added urea-formaldehyde resins.

Safety & Health

Safety
  • Non-flammable
  • Mildly irritating to eyes
  • May irritate sensitive skin
  • Inhalation may irritate respiratory tract 

Packaging & Availability

Availability

5-gallon pails, 55-gallon drums and 275-gallon totes (returnable)

Storage & Handling

Storage
  • Do not allow product to freeze.
  • Close container tightly when not in use and store off the floor in a well ventilated area. Rotate stock.
Shelf Life

Shelf life expires 1 year from manufacture date.

Clean Up/Disposal
  • Clean with hot tap water while adhesive is wet.
  • Removal of dried adhesive is very difficult. Use diluted ammonia to clean dry adhesive.
  • Wash water is RCRA non-hazardous.
  • Dispose of in accordance with regulations.