Aegis® PIR-H135ZP resin from AdvanSix contains 100% post-industrial recycled (PIR) raw materials while providing the same top performance and processability as Aegis® H135ZP, its standard, non-recycled counterpart.
Aegis® PIR-H135ZP resin is a high-viscosity nylon 6 extrusion grade homopolymer for cast or blown film applications. It offers a combination of strength, toughness and thermoforming properties as well as excellent heat, chemical and abrasion resistance.
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Identification & Functionality
Aegis® PIR-H135ZP Features & Benefits
Applications & Uses
Aegis® PIR-H135ZP is a high viscosity, nylon 6 extrusion grade homopolymer for cast and blown film applications.
Properties
Value | Units | Test Method / Conditions | |
Density | 1.13 | g/cm³ | ASTM D-792 |
Extractable Content | max. 0.8 | % | SOP-702-307 |
Melt Flow Rate (at 235°C/1.0 kg or 455°F/1.0 kg) | 1.2 | g/10 min | ASTM D-1238 |
Melting Point | 220 (428) | ºC (ºF) | ASTM D-3418 |
Moisture (24 Hour) | 1.6 | % | ASTM D-570 |
Moisture (50% RH) | 2.7 | % | ASTM D-570 |
Moisture (Saturation) | 9.5 | % | ASTM D-570 |
RV (at 96% Sulfuric Acid) | 3.75 | - | - |
Viscosity (FAV) | 135 | - | ASTM D-789 |
Value | Units | Test Method / Conditions | |
Flexural Modulus - MD* (at 73°F (22.7°C) | 2610 | MPa | ASTM D-790 |
Flexural Modulus - MD* (at 73°F (22.7°C) | 100 | MPa | ASTM D-790 |
Heat Deflection Temperature - MD* (at 73°F ( 23°C)) | 55 (131) | ºC (ºF) | ASTM D-648 |
Notched Izod - MD* (at 73°F (23°C)) | 60 | J/m | ASTM D-256 |
Tensile Modulus - MD* (at 73°F (23°C)) | 2630 | MPa | ASTM D-882 |
Tensile Strength - MD* (at 73°F (23°C)) | 80 | MPa | ASTM D-882 |
Yield Elongation - MD* (at 73°F (23°C), 0% RH) | 4.1 | % | ASTM D-882 |
Value | Units | Test Method / Conditions | |
Elmendorf Tear Strength - MD* (at 23°C (73°F)) | 860 | N | ASTM D-1922 |
Elmendorf Tear Strength - TD* (at 23°C (73°F)) | 990 | N | ASTM D-1004 |
Elongation - MD* (at 23°C (73°F)) | 330 | % | ASTM D-882 |
Elongation - TD* (at 23°C (73°F)) | 330 | % | ASTM D-882 |
Graves Tear - MD* (at 73°F (23°C)) | 2170 | N | ASTM D-1004 |
Graves Tear - TD* (at 73°F (23°C)) | 2380 | N | ASTM D-882 |
Puncture Index - MD*(at 73°F (23°C)) | 470 | gm/mil | ASTM D-5478 |
Puncture Strength - MD* (at 73°F (23°C)) | 1050 | grams | ASTM D-5478 |
Tensile Modulus - MD* (at 73°F (23°C)) | 660 | MPa | ASTM D-882 |
Tensile Modulus - TD* (at 73°F (23°C)) | 640 | MPa | ASTM D-5478 |
Tensile Strength - MD* (at 73°F (23°C)) | 90 | MPa | ASTM D-882 |
Tensile Strength - TD* (at 73°F (23°C)) | 90 | MPa | ASTM D-882 |
Tensile Yield - MD* (at 73°F (22.7°C), 50% RH) | 30 | MPa | ASTM D-882 |
Tensile Yield - TD* (at 73°F (22.7°C), 50% RH) | 30 | MPa | ASTM D-882 |
Value | Units | Test Method / Conditions | |
Carbon Dioxide Permeability (at 23°C (73°F), 0% RH) | 72.8 (4.6) | cc.25μm/m²/day (cc.mil/100 in²/day) | - |
Nitrogen Permeability | 14.0 (0.9) | cc.25μm/m²/day (cc.mil/100 in²/day) | - |
Oxygen Permeability | 40.3 (2.6) | cc.25μm/m²/day (cc.mil/100 in²/day) | D-3958 |
Water Vapor Permeability (at 100°F (38°C), 100% RH ) | 992 (64) | gm.25μm/m²/day (gm.mil/100 in²/day) | F-1249 |
Value | Units | Test Method / Conditions | |
Moisture Content | max. 0.08 | % | ASTM D-6869 |
Aegis® PIR-H135ZP combines the strength, toughness and thermoforming of nylon 6 with excellent heat, chemical and abrasion resistance. It also meets the food contact materials requirements of US FDA regulation 21 CFR 177.1500 as well as EU Directive 2011/10/EC.
*Note: MD = Machine Direction and TD = Traverse Direction. Test samples obtained from 2-mil thick unoriented cast film.
Processing conditions for test specimens: melt temperature = 240ºC (464ºF); mold temperature = 80ºC (176ºF).
Regulatory & Compliance
Technical Details & Test Data
Melt Viscosity vs. Temperature
Melt Temperature: 220°C (428°F)
Melt Temperature Range: 232°C (450°F) to 271°C (520°F).
Two key factors affect the melt viscosity (stiffness or fluidity of the melt) :
1. The molecular weight (Mw) of the resin: Higher Mw resins will have a higher melt viscosity than lower Mw resins.
2. Temperature of the melt for any given Mw resin: Higher process temperatures will provide a more fluid melt viscosity
than lower process temperatures.
Typical Barrel Profile for Cast Films
Barrel: 230-260°C (446-500°F)
Adapter: 260-266°C (500-510°F)
Die: 260°C (500°F)
Process Melt Temperature: 260-270°C (500-518°F)
Typical Barrel Profile for Tubular (Blown) Films
Barrel: 246-254°C (474-490°F)
Adapter: 260°C (500°F)
Die: 254°C (490°F)
Process Melt Temperature: 254-260°C (490-500°F)
Screw Parameters
Metering Section: 40%
Transition Section: 3 to 4 flights
Feed Section: Balance of screw length
Compression Ratio: 3.5:1 to 4.0:1
L/D Ratio: 24:1
Metering Section Flight Depth
Screw Diameter | Recommended Depth |
1" | 0.055" |
1.5" | 0.060" |
2" | 0.070" |
2.5" | 0.080" |
3.5" | 0.100" |
4.5" | 0.115" |
6" | 0.135" |
Storage & Handling
Material Handling
Aegis® PIR-H135ZP is supplied in sealed containers and drying prior to processing is not required. However, higher moisture is the primary cause of processing issues. If drying becomes necessary, a dehumidifying or desiccant dryer operating at 80°C (176°F) is recommended. Drying time is dependent on moisture level. More information about safe handling procedures can be obtained by requesting the Safety Data Sheet.