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BIOLAY 100 is a versatile powder designed for grease barrier coating formulations. In its off-white powder form, BIOLAY 100 offers a sustainable and eco-friendly solution for various applications. This product, derived from plant-based raw materials, is entirely free from fluorine and microplastics, aligning with environmental and safety standards. BIOLAY 100 can be easily applied using standard coating equipment like film presses, size presses, blade coaters, or curtain coaters. When applied to paper and cardboard, it demonstrates exceptional grease barrier properties, making it an ideal choice for eco-conscious and effective barrier coating solutions.

Product Type: Coating

Compatible Substrates & Surfaces: Cardboards, Paper

Features: Good Grease Resistance

Application Method: Curtain Coating, Size Press

Chemical Family: Polysaccharides

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Identification & Functionality

Chemical Family
Product Type
Product Properties

BIOLAY 100 is based on raw materials of plant origin. It completely is fluorine free and does not contain microplastics. The aqueous solutions of BIOLAY 100 can be applied on paper and cardboard and exhibit excellent grease barrier properties.

Features & Benefits

Ready-to-Use Product Features
Biodegradability

> 85 % biodegradation after 28 days

Applications & Uses

Markets
Application Method
Compatible Substrates & Surfaces
Application Technique

Application Fields
The aqueous solutions of BIOLAY 100 can be applied with all standard coating equipments such as film press, size press, blade coater or curtain coater. Depending on the application method and the required viscosity, we recommend to prepare the following solutions:

  • Brookfield viscosity <50 mPas            (RT, 100 rpm):  5 % solution
  • Brookfield viscosity max. 150 mPas    (RT, 100 rpm):  10 % solution
  • Brookfield viscosity max. 600 mPas    (RT, 100 rpm):  18 % solution
Recommendation for Use

Preparing aqueous solutions of BIOLAY 100

BIOLAY 100 is water soluble and solutions of up to 20 % can be easily prepared. However, the following requirements need to be met:

  • First, place the water in the respective vessel and subsequently add the appropriate amount of BIOLAY 100. The slower the addition of the powder the easier it can be dissolved.
  • Vigorous stirring or a make-down unit substantially facilitate the dissolving process.
  • Higher temperatures (maximum 60 °C) accelerate the dissolving process and reduce the viscosity.

Appearance of aqueous solutions

The aqueous solutions of BIOLAY 100 have an amber color. This color originiates from insoluble constituents of the natural raw material. They cannot be removed during the production process of the powder product. These insoluble constituents precipitate over time, especially in low viscosity solutions (<5 %).

Stability of aqueous solutions

BIOLAY 100 does not contain any preservatives. While the powder product is stable for 12 months under dry storing conditions, the aqueous solutions have a limited shelf life.
If the aqueous solutions need to be stored for longer periods, we recommend the use of preservatives.

Formulation recommendations

The solutions of BIOLAY 100 are compatible with hydrophobic additives such as synthetic (e. g. AKD) or natural waxes (e. g. CHT-COAT WAX E-7080 or CHT-COAT WAX E-7000). We recommend the addition of wax additives for reducing the COBB value.

Properties

Physical Form
Appearance
Off-white powder
Typical Properties
ValueUnitsTest Method / Conditions
Viscosity of 5 % Solution (RT, at 100 rpm)max. 50mPa·s
Viscosity of 10 % Solution (RT, at 100 rpm)max. 100mPa·s
Viscosity of 18 % Solution (RT, at 100 rpm)max. 600mPa·s
pH Value (2 % Solution)6 - 8
Film Properties
ValueUnitsTest Method / Conditions
Dry Coating Amount3.4g/m²
KIT*4*
COBB (60s)25
Schiffchen-Test Oil Penetration (10 min)0
Schiffchen-Test Oil Penetration (60 min)0
Schiffchen-Test Oil Penetration (24h)15
High Voltage Tracking Resistance (RT, 24h)63g/m²*day
Oxygen Transmission Rate (5cm²)8500cm³/m²·d·bar
Foulard Applicator
Product Dry coating
amount
[g/m²]
KIT* COBB
60s
Schiffchen-Test
Oil penetration
10 min 60 min 24 h
BIOLAY 100 1,1 4* 25 0 6 30

 

  • The base paper is a highly refined virgin fiber paper (untreated).
  • (*) The KIT test is not fully applicable.
  • The viscosities of the formulations have been kept <100 mPa·s at RT.
Note

(*) The KIT test is not fully applicable.

Stabilities

BIOLAY 100 is stable under standard coating formulation pH values (pH 5 – 9). Extremely low (pH <3) and high pH values (pH >10) lead to decomposition of the aqueous solutions.

Regulatory & Compliance

Chemical Inventories

Technical Details & Test Data

Viscosity

Test Data
  BIOLAY 100
Chemistry Polysaccharide
Ionic Character Non-ionic
Strengths Grease +
HVTR ++
OTR
COBB +
Process

Raw material                                      Powder reactor at CHT                BIOLAY 100                                             

1 % solution: min. 5.000 mPa·s         Solid state reaction                      10 % solution: max. 300 mPa·s

Not applicable                                                                                                 Applicable

Schiffchen Test, 24h

Baking Tests

  • A hydrophobic additive improves the release, e.g. AKD.
  • The application amount of AKD is limited to 0.5 % according to BfR XXXVI/2, i.e. 0.25 g/m² for a 50 g/m² paper.

Storage & Handling

Shelf Life
12 months
Storage Information
  • The product in powder form can be stored under dry ambient conditions for 12 months.
  • The shelf life of aqueous solutions without preservative is limited.