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HYTAC® FLXT is a tough copolymer syntactic plug assist material optimized to provide an ideal balance between surface drag for material distribution, a smooth surface for excellent finish and PTFE-impregnation to eliminate part sticking. This combination has been found to be most beneficial when thermoforming multi-layer films, including those with PE inner surfaces or multi-layered EVOH materials. As with all HYTAC® syntactic plug assists, thermoforms realize instant start up, shorter cycle times and lower plug operating temperatures. HYTAC® FLXT is easily machined with little or no dust and minimal wear on tools. The plug is easily polished for and long lasting.

Chemical Family: Epoxy & Epoxy Derivatives

Processing Methods: Thermoforming

Technical Data Sheet
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Knowde Enhanced TDS

Identification & Functionality

Additives Included
Composite Materials Functions

Features & Benefits

Benefits
  • Ultra-smooth surface characteristics
  • Low sheet sticking
  • Excellent toughness and durability
  • Easy to machine and to polish

Applications & Uses

Plastics & Elastomers Processing Methods
Thermoforming Applications
  • PET
  • PP
  • PVC
  • PLA
  • EVOH
  • Multilayer
Machining and Polishing Guides

HYTAC materials are generally easy to machine and polish. Following the CMT guidelines will improve surface quality and consistency in plug performance.

Properties

Color
Physical Form
Typical Properties
ValueUnitsTest Method / Conditions
Density849kg/m3-
Thermal Conductivity0.17W/m°K-
Coefficient of Thermal Expansion (CTE)36 x 10ˉ⁶m/m/°C-
Compressive Strength93MPa-
Service Temperature176°C-

Technical Details & Test Data

HYTAC® Relative Performance
  W XTL WF WFT FLX FLXT C1R B1X
Ease Of Machining 2 5 2 3 4 4 4 5
Elimination of Machining Dust 1 5 1 1 3 3 3 5
Ease of Polishing 2 4 2 4 5 5 4 2
Resistance to Abuse 1 5 2 2 3 3 4 5
Fine Detail Durability 1 5 2 2 3 3 4 5
Even Sheet Distribution 3 5 3 3 5 4 5 5

1 = Lowest relative performance
5 = Best relative performance