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PROTAL 7900HT™

1 of 1 products in this brand
Protal 7900HT™ is a VOC free, 100% solids epoxy coating for pipelines operating at higher temperatures. It is a high build liquid coating that can be hand or spray applied in one coat in the field or shop. It cures fast to allow quick backfill when applied to hot pipe.

Product Type: Epoxy Coating, Solventless & High Solids Coating

Application Area: Pipes, Valves

Features: Abrasion Resistant, Fast Cure, Good Adhesion, Good Leveling Properties, High Temperature Resistance, Low Air Permeability

Application Method: Brush, Spray

Chemical Family: Epoxy & Epoxy Derivatives

Technical Data Sheet
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Knowde Enhanced TDS

Identification & Functionality

Features & Benefits

Labeling Claims
Features
  • High build (up to 60 mils/1524 microns in one coat).
  • Can be hand or spray applied.
  • Excellent adhesion.
  • Intermittent service temperature up to 300°F (150°C).
  • Very low permeability.
  • High abrasion resistance.
  • Safe and environmentally responsible.
  • Does not shield cathodic protection.
  • CSA Z245.30 compliant.
  • Meets AWWA C-210-92 Standard.
  • Outstanding self-leveling characteristics.

Applications & Uses

Application Area
Application Method
Uses

Spray or hand applied to pipelines operating at elevated temperatures. Used on girth welds, pipe, fittings, valves and fabrication.

Application

Brush: Prepare surfaces by grit blasting to a clean near white fi nish, SSPC-SP 10/ NACE No. 2. Appropriate angular grit shall be used to achieve a 2.5 to 5 mil (0.063 - 0.125 mm) anchor profi le. Initially stir the base and hardener. Add the hardener to base and mix at a slow speed until a constant color is achieved making sure all sides of container are scraped. Pour mixed material onto surface and brush, trowel or roll to required mil thickness. A wet fi lm thickness gage shall be used to measure mil thickness. If surface temperature falls below 50°F (10°C), surface should be preheated to achieve faster cure. Preheat may be achieved with a propane torch or induction coil. Resin and hardener component shall be kept warm, at a minimum of 60°F (15°C), to mix easily. Product can be applied to surfaces ranging from 40°F (4°C) to 220°F (105°C) at a minimum of 30 mils. Immediately pour mixed material onto surface and brush, trowel or roll to required mil thickness. A wet fi lm thickness gage should be used to measure mil thickness.

Spray: Prepare surfaces by grit blasting to a clean near-white finish, SSPC-SP 10 / NACE No. 2. The equipment should be a plural component airless spray unit with a proportioning pump capable of a volume mixing ratio of 3:1. Standard ancillary equipment should include minimum 10 gallon (37.85 liter) hoppers, 2 ea. static mixers, 25 ft. (7.3 m) max x 1/4" (0.64 cm) whip hose, and mastic gun with a 19 to 27 thou tip. (Applicator should consult with Denso regarding recommended equipment). Part A should be heated to 130°F -140°F (54°C - 60°C) and Part B heated to 150°F -160°F (65°C - 71°C). Hose bundle shall be set at 135°F -145°F (57°C - 63°C). A wet-on-wet spray technique should be used to achieve a minimum thickness of 25 mils (635 microns). The coating thickness should be measured using a wet-film thickness gage. The equipment settings are only guidelines and may vary based on equipment.

For complete application instructions please refer to Protal 7900HT application specifications.

Cleaning

Clean equipment with MEK or equivalent solvent cleaner.

Properties

Technical Data
ValueUnitsTest Method / Conditions
Abrasion ResistanceExcellent
Actual Coverage8 - 10ft2/liter
Adhesion to Steel21.0MPa
Cathodic Disbondment Test (28 Days, 120°C)5.1mmASTM G95
Cathodic Disbondment Test (28 Days, 150°C)5.8mmASTM G95
Cathodic Disbondment Test (28 Days, 80°C)5.25mmASTM G95
Continous Service Temperaturemax. 121°C
Hardnessmin. 80Shore DASTM 2240
Initial Handling (104°C)15 - 20minutes
Initial Handling (25°C)4 - 6hours
Intermittent Service Temperaturemax. 150°C
Mixing Ratio by Volume (A/B)3 Parts Base : 1 Part Hardener
Pot Life (25°C)30.0minutes
Pot Life (36°C)15.0minutes
Solids Content100.0%
Specific Gravity (Base Component, 25°C)1.54
Specific Gravity (Hardener, 25°C)1.43
Specific Gravity (Mixed Material, 25°C)51.0
Theoretical Coverage14.0ft2/liter
Thickness635 - 1524microns
Viscosity (Base Component, 25°C)43000.0cps
Viscosity (Hardener, 25°C)27800.0cps
Viscosity (Mixed Material, 25°C)70800.0cps

Safety & Health

Health & Safety

Wear protective clothing and ensure adequate ventilation. Avoid contact with skin and eyes. See material safety data sheets for further information.

Packaging & Availability

Packaging

1, 2, 75 and 800 liter kits.

Storage & Handling

Storage

Minimum 24 months when stored in original containers between 40°F (4°C) and 100°F (38°C). On job-site where temperatures are below 68°F (20°C) product must be kept warm to mix properly.