company tower banner
Denso North America Company Logo
Protal ARO™ is a VOC free, 100% solids liquid epoxy coating formulated to be applied over FBE as an ARO coating (abrasion resistant overlay). It is a 3:1 ratio coating that can be spray or hand applied in the shop or field.

Product Type: Epoxy Coating, Solventless & High Solids Coating

Application Area: Pipes

Features: Abrasion Resistant, Fast Setting, Good Adhesion, High Temperature Resistance

Application Method: Brush, Roller, Spray

Chemical Family: Epoxy & Epoxy Derivatives

Technical Data Sheet
  • TypeDocument Name
View All Documents

Knowde Enhanced TDS

Identification & Functionality

Features & Benefits

Features
  • Excellent gouge and abrasion resistance.
  • Fast touch dry and set times.
  • High temperature resistance (up to 150°F/65°C).
  • High build (up to 50 mils in one coat).
  • Excellent adhesion to FBE and Protal 7200.
  • Safe and environmentally friendly.
  • Does not shield cathodic protection.
  • Can be applied by brush, roller or spray.

Applications & Uses

Application Area
Application Method
Uses

Used to protect FBE mainline coatings for directional drilling, bores, river crossings and other rough terrain applications. Protal ARO can be used to provide additional protection to the coating on bends, fittings and fabrication when severe handling or rough terrain persist. The coating should not be applied direct to steel.

Application

Brush: Prepare FBE coating with a light sweep blast to remove gloss and roughen surface (approx. 1 mil). After sweep blast wipe entire surface with MEK or approved solvent to remove all dust and other surface contamination. Add the hardener to base and mix at a slow speed until a constant color is achieved making sure all sides of container are scraped. Pour mixed material onto surface and brush, trowel or roll to required mil thickness. A wet-film thickness gage shall be used to measure mil thickness. If surface temperature falls below 50°F (10°C), surface should be preheated to achieve faster cure. Preheat may be achieved with a propane torch or induction coil. Resin and hardener component shall be kept warm, at a minimum of 60°F (15°C), to mix easily.

Spray: Prepare FBE coating with a light sweep blast to remove gloss and roughen surface (approx. 1 mil). After sweep blast wipe entire surface with MEK or approved solvent to remove all dust and other surface contamination. The equipment should be a plural component airless spray unit with a proportioning pump capable of a volume mixing ratio of 3:1. Standard ancillary equipment should include minimum 10 gallon hoppers, 2 ea. static mixers, 25 ft. (7.6 m) max x 1/4" (6.4 mm) whip hose, and mastic gun with a 21 to 35 thou tip. (Applicator should consult with Denso regarding recommended equipment). Part A should be heated to 150°F -160°F (65°C - 71°C) and Part B heated to 150°F -160°F (65°C - 71°C). Hose bundle shall be set at 135°F - 145°F (57°C - 63°C). A wet-on-wet spray technique should be used to achieve a minimum thickness of 30 mils (750 microns). The coating thickness should be measured using a wet-film thickness gage.

For complete application instructions, please refer to the Protal ARO Brush or Spray Application Specifications.

Cleaning

Clean equipment with MEK or equivalent solvent cleaner.

Properties

Physical Form
Technical Data
ValueUnitsTest Method / Conditions
Abrasion Resistance (1000 cycles, CS-17)99.0mgASTM D 4060-01
Adhesion to FBE17.25MPaASTM D-4541-02
Gel Time (25°C)30.0minutes
Gouge Resistance (Partech Method, 50 kg, depth pass holiday detection at 67.5 VDC)264.0microns
Handling Time (25°C)4.0hours
Hardness (Shore D)85.0
Mixing Ratio by Volume (A/B)3 Parts Base :1 Part Hardener
Operating Temperaturemax. 65°C
Solids Content100.0%
Specific Gravity (Base Component, 25°C)1.76
Specific Gravity (Hardener, 25°C)1.62
Specific Gravity (Mixed Material, 25°C)1.72
Theoretical Coverage14.0ft2/liter
Thickness (Recommended)762 - 1254
Viscosity (Base Component, 25°C)41000.0cps
Viscosity (Hardener, 25°C)34500.0cps
Viscosity (Mixed Material, 25°C)40000.0cps

Safety & Health

Health & Safety

Wear protective clothing and ensure adequate ventilation. Avoid contact with skin and eyes. See material safety data sheet for further information.

Packaging & Availability

Packaging

1, 75 & 800 liter kits standard.

Storage & Handling

Storage

Minimum 24 months when stored in original containers @ 40°F (4°C) to 100°F (36°C). On job site where temperatures are below 60°F (15°C) product should be kept warm to mix properly.