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Akulon® CO-KGV5

1 of 199 products in this brand
Akulon® CO-KGV5 is a polyamide 6 (PA 6) material that is 25% glass-reinforced, flame retardant (halogen and phosphorus-free), and laser markable. This versatile material is utilized globally by customers in a wide range of applications, including automotive, electronics and electrical, furniture, and packaging.

Polymer Name: Polyamide 6 (PA 6)

Processing Methods: Injection Molding

Fillers Included: Glass Fiber

Additives Included: Flame Retardant

Technical Data Sheet
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Identification & Functionality

Additives Included
Chemical Family
Fillers Included
Polymer Name
Plastics & Elastomers Functions
Technologies

Features & Benefits

Product Highlights
  • Akulon® is our family of high performance polyamide 6 and polyamide 66 materials, used by customers across the world in applications ranging from automotive, electronics & electrical, to furniture and packaging.
  • Akulon® grades for injection molding, blow molding and extrusion (including barrier film, stock shapes, convoluted tubes, and mono and multi filament).
  • In molded parts the material offers an excellent balance of easy design and processing with outstanding mechanical properties over a wide temperature range and in diverse conditions. Meanwhile for extrusion the strength, resilience and easy processing of Akulon® sets the market standards.
Special Features
  • Laser markable
  • Phosphorous free
  • 25% Glass Reinforced
  • Flame Retardant (halogen- phosphorous-free)

Applications & Uses

Plastics & Elastomers End Uses
Plastics & Elastomers Processing Methods
Potential Applications

Envalior's polyamide-based UD tapes with endless carbon or glass fiber reinforcements are viable, lightweight alternatives to metals in several applications. UD tapes, tape-based 2D fabrics and crossplies are used in structural and semi-structural applications, as well as in the selective reinforcement of injection molded parts.

 

DSM Engineering Materials Akulon CO-KGV4/A JN.00.86 Potential Applications - 1

A demonstration vehicle door panel made by JLR from carbon fiber-reinforced PA410, as well as fabric sheets woven from the same UD tape (EU-sponsored ENLIGHT project). The UD tape products were thermo-formed and glued to make the panel, which is 60% lighter than state- of-the-art, steel-based designs, while still fulfilling safety requirements. The full composite door consists of structural panels and a tape-wound side impact beam over an extruded, permanent mandrel.

 

DSM Engineering Materials Akulon CO-KGV4/A JN.00.86 Potential Applications - 2

Maxion Wheels and Envalior successfully manufactured and tested (Rim Rolling Fatigue) thin-walled hybrid, steelcomposite automotive wheel-rim reinforced with UD tape (tape-winding) made from glass fiber-reinforced PA410. The hybrid wheel-rim is 2Kg lighter and 30% more fatigue-resistant than state-ofthe- art, steel design, whilst inert to road salts and battery acids.

 

DSM Engineering Materials Akulon CO-KGV4/A JN.00.86 Potential Applications - 3

A vehicle central-floor module from carbon fiber-reinforced PA410 made by FCA (EU-sponsored ENLIGHT project). The UD tapes based ply-books were thermoformed to the final shape. The composite part is 18% lighter than state-of-the-art, steel-based designs, while still fulfilling safety requirements. The composite strength and dimensional stability are not affected by the E-coating process, a requirement of BIW parts.

Properties

Mechanical Properties
ValueUnitsTest Method / Conditions
Tensile Modulus6000 / 2810MPaISO 527-1/-2
Stress at Break85 / 37MPaISO 527-1/-2
Strain at Break2.5 / 20.3%ISO 527-1/-2
Charpy Impact Strength (at 23°C)35 / -kJ/m²ISO 179/1eU
Thermal Properties
ValueUnitsTest Method / Conditions
Melting Temperature (10°C/min)220 / *°CISO 11357-1/-3
Temperature of Deflection Under Load (at 1.80 MPa)170 / *°CISO 75-1/-2
Temperature of Deflection Under Load (at 0.45 MPa)213 / *°CISO 75-1/-2
Burning Behaviour (at 1.5 mm Nominal Thickness)V-2 / *ClassIEC 60695-11-10
Burning Behaviour (at 3.0 mm Nominal Thickness)V-2 / *ClassIEC 60695-11-10
Burning Behaviour (at 0.75 mm Nominal Thickness)V-2 / *ClassIEC 60695-11-10
Glow Wire Flammability Index GWFI (Thickness (1) tested)960 / -°CIEC 60695-2-12
Electrical Properties
ValueUnitsTest Method / Conditions
Volume Resistivity1E13 / 1E11Ohm*mIEC 62631-3-1
Surface Resistivity- / 1E14OhmIEC 62631-3-2
Comparative Tracking Index475 / -VIEC 60112
Other Properties
ValueUnitsTest Method / Conditions
Water Absorption6.6 / *%Sim. to ISO 62
Humidity Absorption2.2 / *%Sim. to ISO 62
Density1360 / -kg/m³ISO 1183
Rheological Properties
ValueUnitsTest Method / Conditions
Molding Shrinkage (Parallel)0.6 / *%ISO 294-4
Molding Shrinkage (Normal)1 / *%ISO 294-4

Regulatory & Compliance

Certifications & Compliance
Quality Standards

Technical Details & Test Data

Envalior's Automotive Weight Loss Factory

Extreme light weighting of automobiles is the most efficient technology for reducing emissions and enhancing mileage. The Envalior Weight Loss Factory utilizes unidirectional, continuous fiber-reinforced, thermoplastic tapes as the fundamental building block of such light weight composite materials.


Our strategy extends well beyond just manufacturing the composite tapes. We also develop and specify processes such as Automatic Tape Placement (ATP), tape winding and tape-insert over-molding. and the necessary computer aided engineering (CAE) for part design and manufacturing process specifications. DSM is active in the industry in specifying and standardizing composite material testing and quality specifications.

 

UD tape processes

DSM Engineering Materials Akulon CO-KGV4/A JN.00.86 DSM's Automotive Weight Loss Factory

 

UD tape manfucaturing process

  1. Tape winding of parts with rotational symmetry (cylinders, tubes, box-beams etc.).
  2. Automatic Tape Laying (ATL) (panels, sheets, etc.)
    • ATL panels are thermoformed to net shape
    • ATL panels are over-molded with structural features (ribs, etc.).
  3. Hybrid metal-composite construction (composite patches glued to metal).

 

Technology and support

Design and CAE

  • FEM analyzes (static & high-strain)
  • Thermoforming and over-molding simulation
  • UD tape winding and simulation
  • Mold flow analyzes (injection-molding)

In-house macro & micro structural analysis of UD tapes

  • Material-modeling and micro-mechanics
  • Micro CT scans (void content, fiber-filament orientation, fiber-matrix adhesion, etc.)
  • SEM micrography
  • Tensile, flexural and impact testing.

Bonding

  • Composite to plastic
  • Composite to metal (with and without adhesives). 
Stress-strain

Stress-strain (Cond.)

Akulon® CO-KGV5 - Stress-Strain

Chemical Resistance
Chemical Type Chemical Name Resistance
Other Acetaldehyde (40% by mass) at 23°C

Limited resistant, tests necessary to verify

Other Acetamide (50% by mass) at 23°C

Limited resistant, tests necessary to verify

Other Acetamide (50% by mass) at >140°C Not resistant
Other Acetic acid (10% by mass) at 100°C Not resistant
Other Acetic acid (10% by mass) at 23°C

Limited resistant, tests necessary to verify

Other Acetic acid (95% by mass) at 23°C Not resistant
Other Acetone at 23°C Resistant
Other Acetophenone at 23°C Resistant
Other Acetyl chloride at 23°C Not resistant
Other Acetylene at 23°C Resistant
Other Acrylic acid at 23°C Not resistant
Other Aliphatic amines at 23°C Resistant
Other Aliphatic hydrocarbons at 23°C Resistant
Other Alkylbenzenes at 23°C Resistant
Other Allyl alcohol at 23°C

Limited resistant, tests necessary to verify

Other Aluminum acetate (saturated) at 23°C Resistant
Other Aluminum chloride (10% by mass) at 23°C Resistant
Other Aluminum hydroxide (saturated) at 23°C Resistant
Other Aluminum salts of mineral acids (saturated) at 23°C

Limited resistant, tests necessary to verify

Other Aluminum trichloride (10% by mass) at 23°C Resistant
Other Amino acids (saturated) at 23°C Resistant
Other Ammonia at 23°C Resistant
Other Ammonium chloride (35% by mass) at 100°C

Limited resistant, tests necessary to verify

Other Ammonium chloride (35% by mass) at 23°C Resistant
Other Ammonium salts of mineral acids (10% by mass) at 23°C Resistant
Other Ammonium salts of mineral acids (10% by mass) at 50°C

Limited resistant, tests necessary to verify

Other Ammonium thiocyanate (saturated) at 23°C Resistant
Other Amyl acetate at 100°C Not resistant
Other Amyl acetate at 23°C Resistant
Other Amyl alcohol at 23°C Resistant
Other Aniline at 23°C Not resistant
Other Anodizing liquid (HNO3/H2SO4) at 23°C

Limited resistant, tests necessary to verify

Other Antimony trichoride (saturated) at 23°C Not resistant
Other Aqua Regia (HCl/HNO3) at 23°C Not resistant
Other Aromatic hydrocarbons at 23°C Resistant
Other Bariumsalts of mineral acids at 23°C

Limited resistant, tests necessary to verify

Other Benzaldehyde at 23°C

Limited resistant, tests necessary to verify

Other Benzene at 23°C Resistant
Other Benzene at 80°C Resistant
Other Benzoic acid (20% by mass) at 23°C

Limited resistant, tests necessary to verify

Other Benzoic acid (saturated) at 23°C Not resistant
Other Benzyl alcohol at 23°C

Limited resistant, tests necessary to verify

Other Beverages at 23°C Resistant
Other Bleaching agent (NaOCl) at 23°C Not resistant
Other Boric acid (10% by mass) at 23°C

Limited resistant, tests necessary to verify

Other Boron trifluoride at 23°C Not resistant
Other Brake fluids (DOT 3/4) at 23°C

Limited resistant, tests necessary to verify

Other Bromine water (saturated) at 23°C Not resistant
Other Bromochlorodifluoromethane at 23°C Resistant
Other Bromotrifluoromethane at 23°C Resistant
Other Butadiene at 23°C Resistant
Other Butane at 23°C Resistant
Other Butanediols at 23°C Resistant
Other Butanediols at >140°C

Limited resistant, tests necessary to verify

Other Butanols at 23°C Resistant
Other Butene glycol at 23°C Resistant
Other Butene glycol at >160°C

Limited resistant, tests necessary to verify

Other Butene-1 at 23°C Resistant
Other Butter at 23°C Resistant
Other Butyl acetate at 23°C Resistant
Other Butyl acrylate at 23°C Resistant
Other Butyl glycolate at 23°C Resistant
Other Butyl phthalate at 23°C Resistant
Other Butyric acid (20% by mass) at 23°C

Limited resistant, tests necessary to verify

Other Butyrolactone at 23°C Resistant
Other Butyrolactone at >90°C

Limited resistant, tests necessary to verify

Other Calcium chloride (10% by mass) at 100°C

Limited resistant, tests necessary to verify

Other Calcium chloride (10% by mass) at 23°C Resistant
Other Calcium chloride (alcoholic) (20% by mass) at 23°C

Limited resistant, tests necessary to verify

Other Calcium chloride (saturated) at 100°C Not resistant
Other Calcium chloride (saturated) at 23°C Resistant
Other Calcium chloride (saturated) at 60°C

Limited resistant, tests necessary to verify

Other Calcium hydroxide (saturated) at 23°C Resistant
Other Calcium hypochloride (saturated) at 23°C Not resistant
Other Camphor (alcoholic) (50% by mass) at 23°C Resistant
Other Caprolactam (50% by mass) at 23°C Resistant
Other Caprolactam (50% by mass) at >150°C

Limited resistant, tests necessary to verify

Other Carbon disulfide at 23°C Resistant
Other Carbon disulfide at 60°C Not resistant
Other Carbon tetrachloride at 23°C Resistant
Other Casein at 23°C Resistant
Other Chloral hydrate at 23°C Not resistant
Other Chloramines (10% by mass) at 23°C Not resistant
Other Chlorinated biphenyls at 80°C

Limited resistant, tests necessary to verify

Other Chlorine water at 23°C Not resistant
Other Chloroacetic acid (10% by mass) at 23°C Not resistant
Other Chlorobenzene at 23°C Resistant
Other Chlorobenzene at 50°C Resistant
Other Chlorobromomethane at 23°C

Limited resistant, tests necessary to verify

Other Chlorodifluoroethane at 23°C Resistant
Other Chlorodifluoromethane at 23°C Resistant
Other Chlorofluoroethylene at 23°C Resistant
Other Chloroform at 23°C Not resistant
Other Chlorosulfonic acid (10% by mass) at 23°C Not resistant
Other Chromic acid (1% by mass) at 23°C

Limited resistant, tests necessary to verify

Other Chromic acid (10% by mass) at 23°C Not resistant
Other Chromyl chloride at 23°C Not resistant
Other cis-2-butene at 23°C Resistant
Other Citric acid (10% by mass) at 23°C Resistant
Other Citric acid (20% by mass) at 80°C

Limited resistant, tests necessary to verify

Other Cobalt salt (20% by mass) at 23°C

Limited resistant, tests necessary to verify

Other Copper sulfate (10% by mass) at 23°C Resistant
Other Copper(II) salt (10% by mass) at 23°C

Limited resistant, tests necessary to verify

Other Cresols at 23°C Not resistant
Other Cycloalcohols (incl their esters) at 23°C Resistant
Other Cycloalkanes at 23°C Resistant
Other Cycloalkanones at 23°C Resistant
Other Cyclohexanol at 23°C

Limited resistant, tests necessary to verify

Other Decalin at 23°C Resistant
Other Developer (photografic) at 23°C Resistant
Other Dibutyl phthalate at 23°C Resistant
Other Dibutyl phthalate at 60°C Resistant
Other Dichlorobenzene at 23°C Resistant
Other Dichloroethane at 23°C Resistant
Other Dichloroethylene at 23°C Resistant
Other Dichlorofluoromethane at 23°C Resistant
Other Dichlorotetrafluoroethane at 23°C Resistant
Other Diethyl ether at 23°C Resistant
Other Diethylene glycol at 23°C Resistant
Other Diethylene glycol at >140°C Not resistant
Other Difluoromethane at 23°C Resistant
Other Dimethyl acetamide at 23°C Resistant
Other Dimethyl acetamide at >150°C Not resistant
Other Dimethyl ether at 23°C Resistant
Other Dimethylamine at 23°C Resistant
Other Dimethylformamide at 23°C Resistant
Other Dimethylformamide at 90°C

Limited resistant, tests necessary to verify

Other Dimethylsilane at 23°C Resistant
Other Dimethylsulfoxide at 125°C Not resistant
Other Dimethylsulfoxide at 23°C Resistant
Other Dioctyl phtalate at 23°C Resistant
Other Dioxan at 23°C Resistant
Other Dioxan at 60°C Resistant
Other Diphenyl ether at 80°C Resistant
Other Dipropyl ether at 23°C Resistant
Other Edible fats waxes and oils at 100°C Resistant
Other Electroplating bath (acidic) at 23°C Not resistant
Other Electroplating bath (alkali) at 23°C Resistant
Other Ethane at 23°C Resistant
Other Ethanol at 23°C Resistant
Other Ethyl Acetate at 23°C Resistant
Other Ethyl chloride at 23°C Resistant
Other Ethylene at 23°C Resistant
Other Ethylene carbonate at 100°C Not resistant
Other Ethylene carbonate at 50°C Resistant
Other Ethylene chlorohydrin at 23°C

Limited resistant, tests necessary to verify

Other Ethylene glycol at 100°C Not resistant
Other Ethylene glycol at 23°C Resistant
Other Ethylene oxide at 23°C Resistant
Other Ethylene oxide at >80°C Not resistant
Other Ethylenediamine at 23°C Resistant
Other Fatty acids at 23°C Resistant
Other Fatty alcohols at 23°C Resistant
Other Ferric chloride (2,5% by mass) at 100°C Not resistant
Other Ferric chloride (2,5% by mass) at 23°C

Limited resistant, tests necessary to verify

Other Fixer (photografic) at 23°C Resistant
Other Fluorinated hydrocarbons at 70°C Resistant
Other Fluorine at 23°C Not resistant
Other Formaldehyde (30% by mass) at 23°C Resistant
Other Formamide at 23°C Resistant
Other Formamide at >150°C Not resistant
Other Formic acid (10% by mass) at 23°C Not resistant
Other Formic acid (10% by mass) at 50°C Not resistant
Other Fruit juices at 23°C Resistant
Other Fuel; Diesel at 85°C Resistant
Other Fuel; FAM 1A at 23°C Resistant
Other Fuel; FAM 2A at 23°C Resistant
Other Fuel; Gasoline at 85°C Resistant
Other Furfural at 23°C Resistant
Other Furfuryl alcohol at 23°C Resistant
Other Glycerol at 170°C Not resistant
Other Glycerol at 23°C Resistant
Other Glycolic acid (30% by mass) at 23°C Not resistant
Other Glycols at 23°C Resistant
Other Grease (based on ester oils) at <100°C

Limited resistant, tests necessary to verify

Other Grease (based on metal soaps) at <100°C Resistant
Other Grease (based on polyphenylester) at <100°C Resistant
Other Hardening oils at 23°C Resistant
Other Heating oils at 23°C Resistant
Other Heptane at 23°C Resistant
Other Hexachlorobenzene at 80°C Resistant
Other Hexachloroethane at 23°C Resistant
Other Hexafluoroisopropanol at 23°C Not resistant
Other Hexane at 23°C Resistant
Other Hydraulic fluids at 100°C Resistant
Other Hydrobromic acid (10% by mass) at 23°C Not resistant
Other Hydrochloric acid (10% by mass) at 23°C Not resistant
Other Hydrochloric acid (20% by mass) at 23°C Not resistant
Other Hydrochloric acid (conc.% by mass) at 23°C Not resistant
Other Hydrofluoric acid (40% by mass) at 23°C Not resistant
Other Hydrofluoric acid (5% by mass) at 23°C Not resistant
Other Hydrogen at 23°C Resistant
Other Hydrogen peroxide (0.5% by mass) at 23°C

Limited resistant, tests necessary to verify

Other Hydrogen peroxide (1% by mass) at 23°C Not resistant
Other Hydrogen peroxide (3% by mass) at 23°C Not resistant
Other Hydrogen peroxide (30% by mass) at 23°C Not resistant
Other Hydrogen sulfide (10% by mass) at 23°C

Limited resistant, tests necessary to verify

Other Hydroiodic acid at 23°C Not resistant
Other Hydroquinone (5% by mass) at 23°C Not resistant
Other Impregnating oils at 23°C Resistant
Other Ink at 23°C Resistant
Other Iodine (alcoholic) at 23°C Not resistant
Other Iron(III)chloride (acidic) (10% by mass) at 23°C Not resistant
Other Iron(III)chloride (neutral) (10% by mass) at 23°C Resistant
Other Iron(III)chloride (saturated) at 23°C Not resistant
Other Iron(III)thiocyanate (10% by mass) at 23°C

Limited resistant, tests necessary to verify

Other Isocyanates (aromatic) at 23°C Resistant
Other Isooctane at 80°C Resistant
Other Isopropanol at 23°C Resistant
Other Isopropanol at 60°C Resistant
Other Ketones (aliphatic) at 23°C Resistant
Other Lactic acid at 10°C Resistant
Other Lactic acid at 90°C Not resistant
Other Lead acetate (10% by mass) at 23°C Resistant
Other Linseed oil at 23°C Resistant
Other Lithium bromide (10% by mass) at 23°C

Limited resistant, tests necessary to verify

Other Lithium chloride (20% by mass) at 23°C Not resistant
Other Lithium hydroxide (10% by mass) at 23°C Resistant
Other Lithium hydroxide (10% by mass) at 80°C Not resistant
Other Lubricating oil (gear) at <130°C Resistant
Other Lubricating oil (hydraulics) at <130°C Resistant
Other Lubricating oil (transformers) at <130°C Resistant
Other Magnesium hydroxide (10% by mass) at 23°C Resistant
Other Magnesium salts (10% by mass) at 23°C Resistant
Other Maleic acid (25% by mass) at 23°C

Limited resistant, tests necessary to verify

Other Maleic acid (saturated) at 23°C Resistant
Other Manganese salts (10% by mass) at 23°C Resistant
Other Mercury at 23°C Resistant
Other Mercury(II)chloride (saturated) at 23°C Not resistant
Other Methane at 23°C Resistant
Other Methanol at 23°C Resistant
Other Methyl acetate at 23°C Resistant
Other Methyl chloride at 23°C Resistant
Other Methyl ethyl ketone at 23°C Resistant
Other Methyl formate at 23°C Resistant
Other Methyl glycol at 23°C Resistant
Other Methylamine at 23°C Resistant
Other Methylaniline at 23°C Resistant
Other Methylbromide at 23°C Resistant
Other Methylene chloride at 23°C

Limited resistant, tests necessary to verify

Other Methylpyrrolidone at 23°C Resistant
Other Milk at 23°C Resistant
Other n-Butyl ether at 23°C Resistant
Other n-Butyl glycol at 23°C Resistant
Other Naphtha at 23°C Resistant
Other Naphthalene at 23°C Resistant
Other Naphthalenesulfonic acids at 23°C Not resistant
Other Naphthenic acids at 23°C Resistant
Other Naphthols at 23°C Not resistant
Other Nickel nitrate (10% by mass) at 23°C

Limited resistant, tests necessary to verify

Other Nickel salts (10% by mass) at 23°C Resistant
Other Nitric acid (10% by mass) at 23°C Not resistant
Other Nitric acid (2% by mass) at 23°C Not resistant
Other Nitric acid (20% by mass) at 23°C Not resistant
Other Nitric acid (conc.% by mass) at 23°C Not resistant
Other Nitrobenzene at >100°C Not resistant
Other Nitrocellulose lacquers (non-alcoholic) at 23°C Resistant
Other Nitrotoluene at >100°C Not resistant
Other Nitrous oxide at 23°C Resistant
Other Octane at 23°C Resistant
Other Octene at 23°C Resistant
Other Oil (Shell 10W40) at 23°C Resistant
Other Oil (transformers, switchgear) at 50°C Resistant
Other Oils (vegatable, mineral, ethereal) at 23°C Resistant
Other Oleic acid at 23°C Resistant
Other Oleum (H2SO4+SO3) at 23°C Not resistant
Other Oxalic acid (10% by mass) at 80°C Not resistant
Other Ozone at 23°C Not resistant
Other Paint solvents at 23°C Resistant
Other Palmatic acid at 80°C Resistant
Other Paraffin at 23°C Resistant
Other Peracetic acid at 23°C Not resistant
Other Perchloric acid (10% by mass) at 23°C Not resistant
Other Petroleum at 23°C Resistant
Other Petroleum ether and solvents at 80°C Resistant
Other Phenol (conc.% by mass) at 23°C Not resistant
Other Phenol at >40°C Not resistant
Other Phenyl ether at 23°C Not resistant
Other Phenyl ethyl alcohol at >160°C Not resistant
Other Phosphate sol. (neutral, alkaline) (10% by mass) at 23°C Resistant
Other Phosphine at 23°C Resistant
Other Phosphoric acid (10% by mass) at 23°C Not resistant
Other Phosphoric acid (conc.% by mass) at 23°C Not resistant
Other Polyols at 23°C Resistant
Other Potassium chloride (10% by mass) at 23°C Resistant
Other Potassium chloride (10% by mass) at 70°C Resistant
Other Potassium nitrate (10% by mass) at 23°C Resistant
Other Potassium permanganate (1% by mass) at 23°C Not resistant
Other Potassium thiocyanate (saturated) at 23°C Not resistant
Other Propane at 23°C Resistant
Other Propanol at 23°C Resistant
Other Propanol at >100°C Not resistant
Other Propene at 23°C Resistant
Other Propionic acid (5% by mass) at 23°C Resistant
Other Propionic acid (50% by mass) at 23°C Not resistant
Other Pyridine at 23°C Resistant
Other Pyrocatechol at 23°C Not resistant
Other Pyrrolidone at 23°C Resistant
Other Rainwater (acidic) at 23°C Resistant
Other Refrigerator oil at 23°C Resistant
Other Resorcinol (alcoholic) (50% by mass) at 23°C Not resistant
Other Road salts at 23°C Resistant
Other Salicylic acid (satura