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Duocel® Aluminum Foam

1 of 5 products in this brand
Duocel® Aluminum Foam is a rigid, three-dimensional network of interconnected aluminum ligaments that form cells with open pores. Duocel® Aluminum Foam contains completely solid ligaments (as opposed to hollow ligaments) and its properties are fully customizable, which allows its performance characteristics to be optimized for a broad range of applications. Aluminum is ERG’s most popular Duocel® foam and is commonly used in applications that benefit from a lightweight structure, very high surface area, and from the nature-mimicking morphology of the rigid cellular structure.

Foam Type: Open Cell Foam

Chemical Family: Aluminum Compounds

End Uses: Satellite, Spacecraft

Physical Form: Foam

    Knowde Enhanced TDS

    Identification & Functionality

    Chemical Family
    Product Type

    Features & Benefits

    How is Aluminum Foam used and what are its advantages?

    Aluminum foam, also known as foamed aluminum, is used in a wide array of applications and industries.

    • Mechanical Applications (e.g., structural components, impact/energy absorbers)
      • High strength-to-weight
      • Customizable strength
      • Isotropic compression
    • Thermal Applications (e.g., heat exchangers)
      • High surface area per unit volume
      • Creates turbulence in flowing fluids which minimizes boundary layers and promotes mixing to enhance thermal performance
      • Custom conformal shapes/geometries to optimize size and weight
    • Filtration and Media Separation (e.g., air-oil separators, flame arrestors, baffles)
      • Tortuous path for media/debris to pass through
    Characteristics
    • Lightweight
    • High strength-to-weight ratio
    • Customizable Strength
    • High surface area-to-volume

    Applications & Uses

    Product End Uses

    Properties

    Physical Form
    Physico-Chemical Properties
    ValueUnitsTest Method / Conditions
    Compression Strength2.53MPa
    Tensile Strength1.24MPa
    Shear Strength1.31MPa
    Modulus of Elasticity (Compression)103.08MPa
    Modulus of Elasticity (Tension)101.84MPa
    Shear Modulus199.95MPa
    Vickers Pyramid Number35.0HV
    Specific Heat0.895J/g °C
    Bulk Thermal Conductivity3.4BTU/ft ·hr·°F
    Coefficient of Thermal Expansion (0-100°C)23.58 × 10⁻⁶ m/m°C
    Bulk Resistivity7.2 × 10⁻⁵ ohm- cm
    Melting Point660.0°C
    Relative Density4 - 12%
    Heat Treatment ConditionT6
    Compression Factor (Up to Approximately 50% Relative Density)Uncompressed, 2X, 3X, 4X, 5X
    Properties
    • Alloys: 6101 (standard), 1XXX, 6XXX, 7XXX
    • PPI: 5, 10, 20, 40
    • Compression: Uncompressed to 5X (standard)
    • Heat Treat Condition: T6 (standard), F, O, T4
    • Optional:
      • Coatings
      • Joining/Assembly